Product Description
75SFeT-5.5 Two-stage compression Permanent Magnet Frequency Conversion Screw Air compressor For Textile Industry
Product Description
In the textile industry, the pressure requirements of the air jet looms for compressed gas are generally in the range of 4.5 bar to 5.5 bar. The conventional compressor selection and use method is to use the compressor with a rated pressure of 7 bar or 8 bar to reduce pressure. Compression caused waste of energy and increased manufacturing costs. Adhering to the concept of energy saving and environmental protection, Green Earth, we designed and developed a two-stage compression energy-saving CHINAMFG for textile and a two-stage compression permanent magnet frequency conversion energy-saving screw compressor.
Applications
Construction engineering, mine, water well drilling, etc
Company Information
ABT Drilling Equipment Co., Ltd. mainly provides holistic drilling solutions, serving the mining, stone crushing, water conservancy drilling industry, to help you solve the problem of drilling at high efficiency and low cost. We mainly provide mobile air compressors, drilling rigs, hammer, drill bit, crushers, underground water detector.We are your trustworthy partner.
| Lubrication Style: | Lubricated |
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| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Customization: |
Available
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about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Are there special considerations for air compressor installations in remote areas?
Yes, there are several special considerations to take into account when installing air compressors in remote areas. These areas often lack access to infrastructure and services readily available in urban or well-developed regions. Here are some key considerations:
1. Power Source:
Remote areas may have limited or unreliable access to electricity. It is crucial to assess the availability and reliability of the power source for operating the air compressor. In some cases, alternative power sources such as diesel generators or solar panels may need to be considered to ensure a consistent and uninterrupted power supply.
2. Environmental Conditions:
Remote areas can present harsh environmental conditions that can impact the performance and durability of air compressors. Extreme temperatures, high humidity, dust, and corrosive environments may require the selection of air compressors specifically designed to withstand these conditions. Adequate protection, insulation, and ventilation must be considered to prevent damage and ensure optimal operation.
3. Accessibility and Transport:
Transporting air compressors to remote areas may pose logistical challenges. The size, weight, and portability of the equipment should be evaluated to ensure it can be transported efficiently to the installation site. Additionally, the availability of suitable transportation infrastructure, such as roads or air transportation, needs to be considered to facilitate the delivery and installation process.
4. Maintenance and Service:
In remote areas, access to maintenance and service providers may be limited. It is important to consider the availability of trained technicians and spare parts for the specific air compressor model. Adequate planning for routine maintenance, repairs, and troubleshooting should be in place to minimize downtime and ensure the longevity of the equipment.
5. Fuel and Lubricants:
For air compressors that require fuel or lubricants, ensuring a consistent and reliable supply can be challenging in remote areas. It is necessary to assess the availability and accessibility of fuel or lubricant sources and plan for their storage and replenishment. In some cases, alternative or renewable fuel options may need to be considered.
6. Noise and Environmental Impact:
Remote areas are often characterized by their natural beauty and tranquility. Minimizing noise levels and environmental impact should be a consideration when installing air compressors. Selecting models with low noise emissions and implementing appropriate noise reduction measures can help mitigate disturbances to the surrounding environment and wildlife.
7. Communication and Remote Monitoring:
Given the remote location, establishing reliable communication channels and remote monitoring capabilities can be essential for effective operation and maintenance. Remote monitoring systems can provide real-time data on the performance and status of the air compressor, enabling proactive maintenance and troubleshooting.
By addressing these special considerations, air compressor installations in remote areas can be optimized for reliable operation, efficiency, and longevity.
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How does the horsepower of an air compressor affect its capabilities?
The horsepower of an air compressor is a crucial factor that directly impacts its capabilities and performance. Here’s a closer look at how the horsepower rating affects an air compressor:
Power Output:
The horsepower rating of an air compressor indicates its power output or the rate at which it can perform work. Generally, a higher horsepower rating translates to a greater power output, allowing the air compressor to deliver more compressed air per unit of time. This increased power output enables the compressor to operate pneumatic tools and equipment that require higher air pressure or greater airflow.
Air Pressure:
The horsepower of an air compressor is directly related to the air pressure it can generate. Air compressors with higher horsepower ratings have the capacity to produce higher air pressures. This is particularly important when operating tools or machinery that require specific air pressure levels to function optimally. For example, heavy-duty pneumatic tools like jackhammers or impact wrenches may require higher air pressure to deliver the necessary force.
Air Volume:
In addition to air pressure, the horsepower of an air compressor also affects the air volume or airflow it can provide. Higher horsepower compressors can deliver greater volumes of compressed air, measured in cubic feet per minute (CFM). This increased airflow is beneficial when using pneumatic tools that require a continuous supply of compressed air, such as paint sprayers or sandblasters.
Duty Cycle:
The horsepower rating of an air compressor can also influence its duty cycle. The duty cycle refers to the amount of time an air compressor can operate continuously before it needs to rest and cool down. Higher horsepower compressors often have larger and more robust components, allowing them to handle heavier workloads and operate for longer periods without overheating. This is particularly important in demanding applications where continuous and uninterrupted operation is required.
Size and Portability:
It’s worth noting that the horsepower rating can also affect the physical size and portability of an air compressor. Higher horsepower compressors tend to be larger and heavier due to the need for more substantial motors and components to generate the increased power output. This can impact the ease of transportation and maneuverability, especially in portable or mobile applications.
When selecting an air compressor, it is essential to consider the specific requirements of your intended applications. Factors such as desired air pressure, airflow, duty cycle, and portability should be taken into account. It’s important to choose an air compressor with a horsepower rating that aligns with the demands of the tools and equipment you plan to operate, ensuring optimal performance and efficiency.
Consulting the manufacturer’s specifications and guidelines can provide valuable information on how the horsepower rating of an air compressor corresponds to its capabilities and suitability for different tasks.
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How do oil-lubricated and oil-free air compressors differ?
Oil-lubricated and oil-free air compressors differ in terms of their lubrication systems and the presence of oil in their operation. Here are the key differences:
Oil-Lubricated Air Compressors:
1. Lubrication: Oil-lubricated air compressors use oil for lubricating the moving parts, such as pistons, cylinders, and bearings. The oil forms a protective film that reduces friction and wear, enhancing the compressor’s efficiency and lifespan.
2. Performance: Oil-lubricated compressors are known for their smooth and quiet operation. The oil lubrication helps reduce noise levels and vibration, resulting in a more comfortable working environment.
3. Maintenance: These compressors require regular oil changes and maintenance to ensure the proper functioning of the lubrication system. The oil filter may need replacement, and the oil level should be regularly checked and topped up.
4. Applications: Oil-lubricated compressors are commonly used in applications that demand high air quality and continuous operation, such as industrial settings, workshops, and manufacturing facilities.
Oil-Free Air Compressors:
1. Lubrication: Oil-free air compressors do not use oil for lubrication. Instead, they utilize alternative materials, such as specialized coatings, self-lubricating materials, or water-based lubricants, to reduce friction and wear.
2. Performance: Oil-free compressors generally have a higher airflow capacity, making them suitable for applications where a large volume of compressed air is required. However, they may produce slightly more noise and vibration compared to oil-lubricated compressors.
3. Maintenance: Oil-free compressors typically require less maintenance compared to oil-lubricated ones. They do not need regular oil changes or oil filter replacements. However, it is still important to perform routine maintenance tasks such as air filter cleaning or replacement.
4. Applications: Oil-free compressors are commonly used in applications where air quality is crucial, such as medical and dental facilities, laboratories, electronics manufacturing, and painting applications. They are also favored for portable and consumer-grade compressors.
When selecting between oil-lubricated and oil-free air compressors, consider the specific requirements of your application, including air quality, noise levels, maintenance needs, and expected usage. It’s important to follow the manufacturer’s recommendations for maintenance and lubrication to ensure the optimal performance and longevity of the air compressor.
editor by CX 2023-10-19
China Professional Low Noise 40L Oil Free Air Compressor for Dental Clinic arb air compressor
Product Description
| Quick Details | TY-2EW-40 | ||
| Applicable Industries: | Medical & Dental | Showroom Location: | None |
| Condition: | New | Type: | PISTON |
| Configuration: | PORTABLE | Power Source: | AC POWER |
| Lubrication Style: | Oil-free | Mute: | Yes |
| Power Source: | AC POWER | Brand Name: | Toye |
| Lubrication Style: | Oil-free | Dimension(L*W*H): | 46X46X73CM |
| Place of Origin: | HangZhou ,China | Warranty: | 2 Years |
| Voltage: | 220V/110V | Air capacity: | 150L/min |
| Weight: | 35KGS | Video outgoing-inspection: | Provided |
| Working Pressure: | 0.8 bar | Warranty of core components: | 2 years |
| Machinery Test Report: | Provided | Gas Type: | Natural Gas |
| Marketing Type: | New products 2571 | Usage: | |
| Core Components: | Pressure vessel, Motor, Pump | VDC: | 220V/110V |
| Product name: | Air compressor | Local Service Location: | NONE |
| Air delivery: | 40L | Certification | CE,ISO13485 |
| After Warranty Service: | Online and Offline services | Package | Carton/wooden box |
| After sales Service Provided: | Online and Offline services | Supply Ability | 1000PCS/month |
OIL FREE: Compare to lubrication compressor, one-step operation, do not need any lubricated oil, and harmless to the human body, more health and hygiene.
SUPER SILENT: Noise level lower than 60dB, ensure have friendly-enviromently treating room.
MULTI-PHASE FILTERATION: Advanced branded water filter to ensure extremely green and dry air.
EASY USING: One-step operation, when connecting with power, air compressor work automatic, also equipped with thermal prevention deviceto avoid over heating to protect motors.
GREEN AIR: Air tank have internal oxidation-proofed precess,avoaid corrosion and supply hygiene air to the equipments.
ENERGY SAVING: High quality pressure switch used to control the power of air compressor automatically stop when reach max pressure, and restart at mix pressure.
LOW VIBRATION: Robber foot reduce vibration and keep the air compressor away from wet place.
HIGH DURABILITY: long life air pump up to 3,000 hours working time.
SIMPLE OPERATION: No need to lubricate oil.
Applications:
Dental clinic, medical and health, SPA, Tattoo house, scientific research, electronic, chemical, Laboratory, spraying, Industrial, Printing etc.
More Design
Certifications
Company Profile
Exhibition
Production Workshop
Packaging & Shipping
Client Feedback
FAQ
1.Q:Are you a factory or trading company?
A:We are factory.we produce dental chair, dental intra oral camera and dental air compressor, and it’s approved CE certificated.
2.Q:Where is your factory located? How can I visit there?
A:Our factory is located in HangZhou City, ZheJiang Province, China, near HangZhou.You can fly to Xihu (West Lake) Dis. airport ,you can take tax or metro to HangZhou directly.All our clients, from home or abroad, are warmly welcome to visit us!
3.Q: How can I get Fob or C&F price?
A: Normally production time of products is from 2 week to 1 month depending on the quantity ordered. If you are sourcing a product, our representative will give you specific information regarding the lead time. If you need a rush order, contact our representatives to discuss your specific needs.
4.Q: How long is my warranty and what does it cover?
A:Detnal unit chair carry the full 1 year manufacturer warranty. Each warranty period begins at the date of delivery date and ends after 1 year.The warranty varies by option items and manufacturer All warranty claims will be void due to neglect, lack of maintenance, and/or improper handling.
5.How can I get the after sevice? How can I get the spare part after 1 year warranty?
A: We welcome your chats online (Chat or leave message: After service) or e-mail to us regarding any technical or related questions that you may have. And we will offer some free sparts for container order. We gurantee keep dental chair units spare parts offer.
If you want to know more information about our products welcome to contact us in any time, And welcome to our company!
Website: toyedent
Add: 5/F Zhisheng BLDG.,East Keji Rd.,Shishan Town,Xihu (West Lake) Dis. District, HangZhou
| Interface: | 1 |
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| Teeth Whitening Method: | Na |
| Applicable Departments: | Orthodontic Department |
| Certification: | ISO, CE |
| Type: | Piston |
| Material: | Metal |
| Samples: |
US$ 165/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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Are there special considerations for air compressor installations in remote areas?
Yes, there are several special considerations to take into account when installing air compressors in remote areas. These areas often lack access to infrastructure and services readily available in urban or well-developed regions. Here are some key considerations:
1. Power Source:
Remote areas may have limited or unreliable access to electricity. It is crucial to assess the availability and reliability of the power source for operating the air compressor. In some cases, alternative power sources such as diesel generators or solar panels may need to be considered to ensure a consistent and uninterrupted power supply.
2. Environmental Conditions:
Remote areas can present harsh environmental conditions that can impact the performance and durability of air compressors. Extreme temperatures, high humidity, dust, and corrosive environments may require the selection of air compressors specifically designed to withstand these conditions. Adequate protection, insulation, and ventilation must be considered to prevent damage and ensure optimal operation.
3. Accessibility and Transport:
Transporting air compressors to remote areas may pose logistical challenges. The size, weight, and portability of the equipment should be evaluated to ensure it can be transported efficiently to the installation site. Additionally, the availability of suitable transportation infrastructure, such as roads or air transportation, needs to be considered to facilitate the delivery and installation process.
4. Maintenance and Service:
In remote areas, access to maintenance and service providers may be limited. It is important to consider the availability of trained technicians and spare parts for the specific air compressor model. Adequate planning for routine maintenance, repairs, and troubleshooting should be in place to minimize downtime and ensure the longevity of the equipment.
5. Fuel and Lubricants:
For air compressors that require fuel or lubricants, ensuring a consistent and reliable supply can be challenging in remote areas. It is necessary to assess the availability and accessibility of fuel or lubricant sources and plan for their storage and replenishment. In some cases, alternative or renewable fuel options may need to be considered.
6. Noise and Environmental Impact:
Remote areas are often characterized by their natural beauty and tranquility. Minimizing noise levels and environmental impact should be a consideration when installing air compressors. Selecting models with low noise emissions and implementing appropriate noise reduction measures can help mitigate disturbances to the surrounding environment and wildlife.
7. Communication and Remote Monitoring:
Given the remote location, establishing reliable communication channels and remote monitoring capabilities can be essential for effective operation and maintenance. Remote monitoring systems can provide real-time data on the performance and status of the air compressor, enabling proactive maintenance and troubleshooting.
By addressing these special considerations, air compressor installations in remote areas can be optimized for reliable operation, efficiency, and longevity.
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How do you maintain proper air quality in compressed air systems?
Maintaining proper air quality in compressed air systems is essential to ensure the reliability and performance of pneumatic equipment and the safety of downstream processes. Here are some key steps to maintain air quality:
1. Air Filtration:
Install appropriate air filters in the compressed air system to remove contaminants such as dust, dirt, oil, and water. Filters are typically placed at various points in the system, including the compressor intake, aftercoolers, and before point-of-use applications. Regularly inspect and replace filters to ensure their effectiveness.
2. Moisture Control:
Excessive moisture in compressed air can cause corrosion, equipment malfunction, and compromised product quality. Use moisture separators or dryers to remove moisture from the compressed air. Refrigerated dryers, desiccant dryers, or membrane dryers are commonly employed to achieve the desired level of dryness.
3. Oil Removal:
If the compressed air system utilizes oil-lubricated compressors, it is essential to incorporate proper oil removal mechanisms. This can include coalescing filters or adsorption filters to remove oil aerosols and vapors from the air. Oil-free compressors eliminate the need for oil removal.
4. Regular Maintenance:
Perform routine maintenance on the compressed air system, including inspections, cleaning, and servicing of equipment. This helps identify and address any potential issues that may affect air quality, such as leaks, clogged filters, or malfunctioning dryers.
5. Air Receiver Tank Maintenance:
Regularly drain and clean the air receiver tank to remove accumulated contaminants, including water and debris. Proper maintenance of the tank helps prevent contamination from being introduced into the compressed air system.
6. Air Quality Testing:
Periodically test the quality of the compressed air using appropriate instruments and methods. This can include measuring particle concentration, oil content, dew point, and microbial contamination. Air quality testing provides valuable information about the effectiveness of the filtration and drying processes and helps ensure compliance with industry standards.
7. Education and Training:
Educate personnel working with compressed air systems about the importance of air quality and the proper procedures for maintaining it. Provide training on the use and maintenance of filtration and drying equipment, as well as awareness of potential contaminants and their impact on downstream processes.
8. Documentation and Record-Keeping:
Maintain accurate records of maintenance activities, including filter replacements, drying system performance, and air quality test results. Documentation helps track the system’s performance over time and provides a reference for troubleshooting or compliance purposes.
By implementing these practices, compressed air systems can maintain proper air quality, minimize equipment damage, and ensure the integrity of processes that rely on compressed air.
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What maintenance is required for air compressors?
Maintaining air compressors is essential to ensure their optimal performance, longevity, and safe operation. Regular maintenance helps prevent breakdowns, improves efficiency, and reduces the risk of accidents. Here are some key maintenance tasks for air compressors:
1. Regular Inspection: Perform visual inspections of the air compressor to identify any signs of wear, damage, or leaks. Inspect the compressor, hoses, fittings, and connections for any abnormalities. Pay attention to oil leaks, loose bolts, and worn-out components.
2. Oil Changes: If your air compressor has an oil lubrication system, regular oil changes are crucial. Follow the manufacturer’s recommendations for the frequency of oil changes and use the recommended oil type. Dirty or degraded oil can impact compressor performance and lead to premature wear.
3. Air Filter Cleaning or Replacement: Clean or replace the air filter regularly to ensure proper air intake and prevent contaminants from entering the compressor. Clogged or dirty filters can restrict airflow and reduce efficiency.
4. Drain Moisture: Air compressors produce moisture as a byproduct of the compression process. Accumulated moisture in the tank can lead to rust and corrosion. Drain the moisture regularly from the tank to prevent damage. Some compressors have automatic drains, while others require manual draining.
5. Belt Inspection and Adjustment: If your compressor has a belt-driven system, inspect the belts for signs of wear, cracks, or tension issues. Adjust or replace the belts as necessary to maintain proper tension and power transmission.
6. Tank Inspection: Inspect the compressor tank for any signs of corrosion, dents, or structural issues. A damaged tank can be hazardous and should be repaired or replaced promptly.
7. Valve Maintenance: Check the safety valves, pressure relief valves, and other valves regularly to ensure they are functioning correctly. Test the valves periodically to verify their proper operation.
8. Motor and Electrical Components: Inspect the motor and electrical components for any signs of damage or overheating. Check electrical connections for tightness and ensure proper grounding.
9. Keep the Area Clean: Maintain a clean and debris-free area around the compressor. Remove any dirt, dust, or obstructions that can hinder the compressor’s performance or cause overheating.
10. Follow Manufacturer’s Guidelines: Always refer to the manufacturer’s manual for specific maintenance instructions and recommended service intervals for your air compressor model. They provide valuable information on maintenance tasks, lubrication requirements, and safety precautions.
Regular maintenance is vital to keep your air compressor in optimal condition and extend its lifespan. It’s also important to note that maintenance requirements may vary depending on the type, size, and usage of the compressor. By following a comprehensive maintenance routine, you can ensure the reliable operation of your air compressor and maximize its efficiency and longevity.
editor by CX 2023-10-18
China Good quality Vr144ks-Tfp-522 Air Compressor for Cold Storage Cooling System air compressor oil
Product Description
PRODUCT DIAPLAY
PRODUCT DATA
Product Feature
The axial and radial flexibility technology of the CHINAMFG vortex ensures the compressor
Excellent reliability and efficiency
Broad product capacity range
Lower oil circulation rate
Superior resistance to liquid hammer
Lower noise and vibration levels
Lower LCCP (Life Cycle Climate Performance)
Dual machine parallel and triple machine parallel, with excellent seasonal energy efficiencyCompared to (needs to be verified or confirmed by CHINAMFG TM)
| 380-420V; 50Hz, 3 Phase | |||||||||
| Typical Model | Nominal Power (HP) | Nominal Capacity | Input power (W) | Current (A) | Displ (cm3/rev) | Weight (kg) | Height (mm) | Noise (dBA) | |
| (W) | (Btu/h) | ||||||||
| ZR24K3E-TFD | 2 | 5,900 | 20,119 | 1,920 | 4.3 | 5.92 | 25.0 | 383 | 69.0 |
| ZR36K3E-TFD | 3 | 8,900 | 30,349 | 2,680 | 5.7 | 8.61 | 28.0 | 406 | 71.0 |
| ZR42K3E-TFD | 3.5 | 10,250 | 34,952 | 3,100 | 7.1 | 9.94 | 28.0 | 406 | 69.0 |
| ZR47K3E-TFD | 3.92 | 11,550 | 39,385 | 3,430 | 7.2 | 11.16 | 30.0 | 436 | 71.0 |
| ZR61KCE-TFD | 5.1 | 14,000 | 47,600 | 4,460 | 8.4 | 3.14 | 28.0 | 436 | 71.0 |
| ZR68KCE-TFD | 5.7 | 14,800 | 54,000 | 5,100 | 8.9 | 3.11 | 39.0 | 436 | 72.0 |
| ZR72KCE-TFD | 6 | 16,600 | 56,500 | 5,150 | 9.1 | 3.22 | 57.2 | 457 | 72.0 |
| ZR81KCE-TFD | 6.8 | 18,600 | 63,500 | 5,990 | 10.9 | 3.17 | 39.0 | 457 | 72.0 |
| ZR94KCE-TFD | 7.8 | 23,000 | 78,600 | 6,950 | 12.9 | 3.34 | 57.2 | 462 | 74.0 |
| ZR108KCE-TFD | 9 | 28,800 | 88,100 | 7,580 | 13.8 | 3.4 | 59.9 | 497 | 74.0 |
| ZR125KCE-TFD | 10.4 | 30,000 | 103,000 | 8,950 | 16 | 3.4 | 61.2 | 552 | 74.0 |
| ZR144KCE-TFD | 12 | 34,500 | 118,000 | 10,150 | 17.7 | 3.4 | 61.2 | 552 | 75.0 |
| ZR160KCE-TFD | 13.3 | 37,500 | 128,000 | 11,450 | 20.5 | 3.28 | 64.9 | 552 | 78.0 |
| ZR190KCE-TFD | 15.8 | 44,000 | 150,000 | 13,650 | 26.5 | 3.22 | 66.2 | 552 | 82.0 |
| ZR250KCE-TWD | 20.8 | 58,500 | 200,000 | 18,000 | 30.1 | 3.25 | 139.3 | 552 | 83.0 |
| ZR310KCE-TWD | 25.8 | 72,500 | 248,000 | 22,300 | 37.9 | 3.25 | 160.1 | 552 | 85.0 |
| ZR380KCE-TWD | 31.7 | 91,500 | 313,000 | 26,700 | 45.5 | 3.43 | 176.9 | 552 | 88.0 |
MAIN PRIDUCTS
OUR COMPANY
CERTIFICATE
| After-sales Service: | 1 Year |
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| Warranty: | 12month |
| Installation Type: | Movable Type |
| Lubrication Style: | Oil-free |
| Cylinder Position: | Vertical |
| Performance: | Low Noice |
| Samples: |
US$ 100/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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What are the advantages of using rotary vane compressors?
Rotary vane compressors offer several advantages that make them a popular choice for various applications. These compressors are widely used in industries where a reliable and efficient source of compressed air is required. Here are the advantages of using rotary vane compressors:
1. Compact and Lightweight:
Rotary vane compressors are typically compact and lightweight compared to other types of compressors. Their compact design makes them suitable for installations where space is limited, such as in small workshops or mobile applications. The lightweight nature of these compressors allows for easy transportation and maneuverability.
2. High Efficiency:
Rotary vane compressors are known for their high efficiency. The design of the vanes and the compression chamber allows for smooth and continuous compression, resulting in minimal energy losses. This efficiency translates into lower energy consumption and reduced operating costs over time.
3. Quiet Operation:
Rotary vane compressors operate with relatively low noise levels. The design of the compressor, including the use of vibration damping materials and sound insulation, helps to minimize noise and vibrations during operation. This makes rotary vane compressors suitable for applications where noise reduction is important, such as in indoor environments or noise-sensitive areas.
4. Oil Lubrication:
Many rotary vane compressors utilize oil lubrication, which provides several benefits. The oil lubrication helps to reduce wear and friction between the moving parts, resulting in extended compressor life and improved reliability. It also contributes to better sealing and improved efficiency by minimizing internal leakage.
5. Versatile Applications:
Rotary vane compressors are versatile and can be used in a wide range of applications. They are suitable for both industrial and commercial applications, including automotive workshops, small manufacturing facilities, dental offices, laboratories, and more. They can handle various compressed air requirements, from light-duty tasks to more demanding applications.
6. Easy Maintenance:
Maintenance of rotary vane compressors is relatively straightforward. Routine maintenance tasks typically include oil changes, filter replacements, and periodic inspection of vanes and seals. The simplicity of the design and the availability of replacement parts make maintenance and repairs easier and more cost-effective.
These advantages make rotary vane compressors an attractive choice for many applications, providing reliable and efficient compressed air solutions.
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Can air compressors be integrated into automated systems?
Yes, air compressors can be integrated into automated systems, providing a reliable and versatile source of compressed air for various applications. Here’s a detailed explanation of how air compressors can be integrated into automated systems:
Pneumatic Automation:
Air compressors are commonly used in pneumatic automation systems, where compressed air is utilized to power and control automated machinery and equipment. Pneumatic systems rely on the controlled release of compressed air to generate linear or rotational motion, actuating valves, cylinders, and other pneumatic components. By integrating an air compressor into the system, a continuous supply of compressed air is available to power the automation process.
Control and Regulation:
In automated systems, air compressors are often connected to a control and regulation system to manage the compressed air supply. This system includes components such as pressure regulators, valves, and sensors to monitor and adjust the air pressure, flow, and distribution. The control system ensures that the air compressor operates within the desired parameters and provides the appropriate amount of compressed air to different parts of the automated system as needed.
Sequential Operations:
Integration of air compressors into automated systems enables sequential operations to be carried out efficiently. Compressed air can be used to control the timing and sequencing of different pneumatic components, ensuring that the automated system performs tasks in the desired order and with precise timing. This is particularly useful in manufacturing and assembly processes where precise coordination of pneumatic actuators is required.
Energy Efficiency:
Air compressors can contribute to energy-efficient automation systems. By incorporating energy-saving features such as Variable Speed Drive (VSD) technology, air compressors can adjust their power output according to the demand, reducing energy consumption during periods of low activity. Additionally, efficient control and regulation systems help optimize the use of compressed air, minimizing waste and improving overall energy efficiency.
Monitoring and Diagnostics:
Integration of air compressors into automated systems often includes monitoring and diagnostic capabilities. Sensors and monitoring devices can be installed to collect data on parameters such as air pressure, temperature, and system performance. This information can be used for real-time monitoring, preventive maintenance, and troubleshooting, ensuring the reliable operation of the automated system.
When integrating air compressors into automated systems, it is crucial to consider factors such as the specific requirements of the automation process, the desired air pressure and volume, and the compatibility of the compressor with the control and regulation system. Consulting with experts in automation and compressed air systems can help in designing an efficient and reliable integration.
In summary, air compressors can be seamlessly integrated into automated systems, providing the necessary compressed air to power and control pneumatic components, enabling sequential operations, and contributing to energy-efficient automation processes.
Can you explain the basics of air compressor terminology?
Understanding the basic terminology related to air compressors can help in better comprehension of their operation and discussions related to them. Here are some essential terms related to air compressors:
1. CFM (Cubic Feet per Minute): CFM is a unit of measurement that denotes the volumetric flow rate of compressed air. It indicates the amount of air a compressor can deliver within a minute and is a crucial factor in determining the compressor’s capacity.
2. PSI (Pounds per Square Inch): PSI is a unit of measurement used to quantify pressure. It represents the force exerted by the compressed air on a specific area. PSI is a vital specification for understanding the pressure capabilities of an air compressor and determining its suitability for various applications.
3. Duty Cycle: Duty cycle refers to the percentage of time an air compressor can operate in a given time period. It indicates the compressor’s ability to handle continuous operation without overheating or experiencing performance issues. For instance, a compressor with a 50% duty cycle can run for half the time in a given hour or cycle.
4. Horsepower (HP): Horsepower is a unit used to measure the power output of a compressor motor. It indicates the motor’s capacity to drive the compressor pump and is often used as a reference for comparing different compressor models.
5. Receiver Tank: The receiver tank, also known as an air tank, is a storage vessel that holds the compressed air delivered by the compressor. It helps in stabilizing pressure fluctuations, allowing for a more consistent supply of compressed air during peak demand periods.
6. Single-Stage vs. Two-Stage: These terms refer to the number of compression stages in a reciprocating air compressor. In a single-stage compressor, air is compressed in a single stroke of the piston, while in a two-stage compressor, it undergoes initial compression in one stage and further compression in a second stage, resulting in higher pressures.
7. Oil-Free vs. Oil-Lubricated: These terms describe the lubrication method used in air compressors. Oil-free compressors have internal components that do not require oil lubrication, making them suitable for applications where oil contamination is a concern. Oil-lubricated compressors use oil for lubrication, enhancing durability and performance but requiring regular oil changes and maintenance.
8. Pressure Switch: A pressure switch is an electrical component that automatically starts and stops the compressor motor based on the pre-set pressure levels. It helps maintain the desired pressure range in the receiver tank and protects the compressor from over-pressurization.
9. Regulator: A regulator is a device used to control and adjust the output pressure of the compressed air. It allows users to set the desired pressure level for specific applications and ensures a consistent and safe supply of compressed air.
These are some of the fundamental terms associated with air compressors. Familiarizing yourself with these terms will aid in understanding and effectively communicating about air compressors and their functionality.
editor by CX 2023-10-18
China Standard 20HP 15kw VSD Screw Air Compressor for Medical, Food Packaging Plant with Good quality
Product Description
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VSD screw air compressor |
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♦ Intelligent Touch-Screen Design |
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♦ Direct Driver |
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♦ Oil Gas Separator |
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♦ Oil Filter |
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♦ Air Filter |
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♦ Stainless Steel |
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♦ Piping Design |
Product features
One shaft type structure
1. Permanent magnet motor and airend use the embedded integrated Shaft connecting structure, more compact, 100% transmission Efficiency.
2. No motor bearings, eliminating the motor bearing fault points. Different speeds, permanent magnet
motor with high efficiency, Remarkable energy-saving effect
1. At rated speed point, permanent magnet motor efficiency is higher Than ordinary motors.
2. Under low motor speed, permanent magnet motor can still keep high Motor efficiency. If the gas consumption less, it still keeps extremely High efficiency. Compared with common frequency conversion
3: Motor, the motor efficiency appears obvious gap and the air Compressor has effective energy saving
It has the integrated structure, configuration of high efficiency Permanent magnet motor, small size, saving space, easy disassembly. Deloying efficient permanent magnet variable frequency controllor, it Small volume, low noise Can change the speed of the permanent magnet motor according to The exhaust volume, it will achieve lower operation noise than ordinary Ones.
4. Permanent magnet motor has high performance NdFeB permanent Magnet, 120 º Cwithout loss of excitation, and service life of over 15 Years.
5. Stator coil adopts special inverter corona resistant enamelled wire. Insulation performance and longer service life.
6. Realizing soft start, the motor current will not exceed the full load Current during operation, and greatly reduce the impact on network Equipment, no damage to electrical equipment.OSG-EZV series permanent magnet compressor Stable operation.
Energy-saving advantages:
a. Permanent magnet motor has high performance NdFeB permanent Magnet, 120 º Cwithout loss of excitation, and service life of over 15 Years.
b. Stator coil adopts special inverter corona resistant enamelled wire. Insulation performance and longer service life.
c. Realizing soft start, the motor current will not exceed the full load Current during operation, and greatly reduce the impact on network Equipment, no damage to electrical equipment.OSG-EZV series permanent magnet compressor
Energy-saving advantages:
Condition energy saving
1: The permanent magnet motor remains high efficiency at low speeds, ensuring Obvious energy-saving advantages in small air volume.
2: Frequency range from 0%-100% (common conversion from 60%-100%)
3: Compared with the fixed speed compressor, energy saving 22%-40%
4: Compared with the common inverter compressor, energy saving 5%-15%
5: System volume fluctuations larger, then energy-saving effect more obviously.
6: Energy saving system of unloading (inverter):
According to the stationary air compressors in gas consumption fluctuation, it has the unloading time, then the air compressor idling but also need 45% of the Electricity, but the permanent-magnet frequency air compressor will control for Inverter, no unloading and no waste. If the air compressor units become larger,
Energy saves more. Save the wasted electric energy by pressure control bandwidth (energy saving):
Fixed compressor must set a minimum control pressure for the 1Barg band (i. E. Air Compressor limits) to avoid the impact on the unit and the power grid. Several Machines must use together with a pressure gradient, more wide pressure, while the OSG permanent-magnet variable-frequency Air compressor series is inverter control,Unlimited stop, no need to set pressure, but a pressure point on the line. The pressureOf each 0.14Barg bandwidth, the system can save energy 1%.
Energy saving startup (inverter):
Air compressor’ s starting current is 3-6 times of the rated current, the frequently Start will waste a lot of energy, and frequency conversion type has no frequent Starting and stopping, but soft start. The maximum current does not exceed the Rated working current, no energy waste. At the same time also greatly reduce the Impact on network equipment, and no damage to electrical equipment OSG company has obtained a compressor production license(certificate NO: XK06-571-0571), has obtained a quality systemCertificate and general machinery certificate. Product design,Manufacturing processes are strict in accordance with ISO9001: 2008 quality system standards
| Model | Pressure (mpa) |
Displacement (m³/min) |
Power (kw) |
Dimension (mm) |
Weight (kg) |
Outlet Size |
| VSD-0.7/7.5 | 0.7 | 1.20 | 7.5 | 840*620*850 | 450 | G3/4″ |
| VSD-0.8/7.5 | 0.8 | 1.10 | ||||
| VSD-1.0/7.5 | 1.0 | 0.95 | ||||
| VSD-1.3/7.5 | 1.3 | 0.80 | ||||
| VSD-0.7/11 | 0.7 | 1.70 | 11 | 1150*750*1571 | 500 | G1″ |
| VSD-0.8/11 | 0.8 | 1.60 | ||||
| VSD-1.0/11 | 1.0 | 1.40 | ||||
| VSD-1.3/11 | 1.3 | 1.20 | ||||
| VSD-0.7/15 | 0.7 | 2.40 | 15 | 1150*750*1571 | 550 | G1″ |
| VSD-0.8/15 | 0.8 | 2.20 | ||||
| VSD-1.0/15 | 1.0 | 2.00 | ||||
| VSD-1.3/15 | 1.3 | 1.70 | ||||
| VSD-0.7/22 | 0.7 | 3.80 | 22 | 1300*850*1140 | 620 | Rp1 1/4″ |
| VSD-0.8/22 | 0.8 | 3.50 | ||||
| VSD-1.0/22 | 1.0 | 3.20 | ||||
| VSD-1.3/22 | 1.3 | 2.90 | ||||
| VSD-0.7/37 | 0.7 | 6.40 | 37 | 1500**950*1230 | 1571 | Rp1 1/2″ |
| VSD-0.8/37 | 0.8 | 6.10 | ||||
| VSD-1.0/37 | 1.0 | 5.70 | ||||
| VSD-1.3/37 | 1.3 | 5.00 | ||||
| VSD-0.7/45 | 0.7 | 8.00 | 45 | 1500**950*1230 | 1050 | Rp1 1/2″ |
| VSD-0.8/45 | 0.8 | 7.70 | ||||
| VSD-1.0/45 | 1.0 | 7.00 | ||||
| VSD-1.3/45 | 1.3 | 5.80 | ||||
| VSD-0.7/55 | 0.7 | 10.50 | 55 | 1800*1250*1600 | 1500 | Rp2″ |
| VSD-0.8/55 | 0.8 | 9.80 | ||||
| VSD-1.0/55 | 1.0 | 8.70 | ||||
| VSD-1.3/55 | 1.3 | 7.60 | ||||
| VSD-0.7/75 | 0.7 | 13.60 | 75 | 1950*1250*1650 | 1600 | Rp2″ |
| VSD-0.8/75 | 0.8 | 13.30 | ||||
| VSD-1.0/75 | 1.0 | 11.60 | ||||
| VSD-1.3/75 | 1.3 | 9.80 | ||||
| VSD-0.7/90 | 0.7 | 16.30 | 90 | 2571*1250*1650 | 1800 | DN65 |
| VSD-0.8/90 | 0.8 | 16.00 | ||||
| VSD-1.0/90 | 1.0 | 14.60 | ||||
| VSD-1.3/90 | 1.3 | 12.30 | ||||
| VSD-0.7/110 | 0.7 | 20.30 | 110 | 2460*1500*1800 | 4000 | DN65 |
| VSD-0.8/110 | 0.8 | 19.40 | ||||
| VSD-1.0/110 | 1.0 | 17.30 | ||||
| VSD-1.3/110 | 1.3 | 14.60 | ||||
| VSD-0.7/132 | 0.7 | 24.00 | 132 | 2460*1500*1800 | 4500 | DN65 |
| VSD-0.8/132 | 0.8 | 23.00 | ||||
| VSD-1.0/132 | 1.0 | 20.00 | ||||
| VSD-1.3/132 | 1.3 | 18.00 | ||||
| VSD-0.7/160 | 0.7 | 28.00 | 160 | 2580*1600*1980 | 4800 | DN65 |
| VSD-0.8/160 | 0.8 | 26.50 | ||||
| VSD-1.0/160 | 1.0 | 22.50 | ||||
| VSD-1.3/160 | 1.3 | 20.10 | ||||
| VSD-0.7/185 | 0.7 | 32.50 | 185 | 2800*1700*2030 | 5200 | DN65 |
| VSD-0.8/185 | 0.8 | 31.00 | ||||
| VSD-1.0/185 | 1.0 | 28.00 | ||||
| VSD-1.3/185 | 1.3 | 25.10 | ||||
| VSD-0.7/250 | 0.7 | 43.50 | 250 | 3400*2000*2100 | 6200 | DN100 |
| VSD-0.8/250 | 0.8 | 42.00 | ||||
| VSD-1.0/250 | 1.0 | 38.10 | ||||
| VSD-1.3/250 | 1.3 | 34.60 |
ZheJiang CHINAMFG Gas Compressor Manufacturing Co.,Ltd. founded in 2005, is a leading high technology of machine and equipment manufacturer integrating the design, R&D, production, sales and service for air compressors & Mining Equipment. Adopting advanced technology, design concept and quality control, and we are able to provide customized products to meet customers’ OEM needs.
Our company has more than 520 employees, including 86 senior technicians and professional engineers. Our technical team provides our customers with professional air system solutions. With the total 15000 square meters of the facility, 4 modern advanced production lines are built up to ensure production capacity to meet customer requirements.
Our company has been awarded the honorary title of “ZheJiang high-tech enterprise” and our products enjoy high honors in the industry. Our company has the ISO9001 certification and was awarded the qualification certificate of equipment through military contracts in 2018.
We offer the following products and services:
1. Screw air compressor
1.1 Oil-free screw air compressor
1.2 Oil-injected air compressor
2. Reciprocating piston air compressor
2.1 Piston air compressor
2.2 Oil-free piston air compressor
2.3 Piston medium & high-pressure air compressor
3.Portable air compressor & Mining Equipment
3.1 Diesel or Electric portable screw air compressor
3.2 Air Pick, Rock Drill, DTH Drilling Rig, Crawler Drilling Rig
4. Air compressor accessories
4.1 CHINAMFG or Adsorption compressed air drier
4.2 Compressed air filter or tank
4.3 Lubrication oil
We have a complete system of after-sales service and quality assurance. The company’s material purchase, inspection, manufacturing, installation, and testing are strictly in accordance with the ISO procedures. which will ensure each compressor has reliable quality and has a complete record to trace, if needed.
Q: Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery.
Q: How can we start order with your factory?
A: First, leave us an inquiry and advise which item you’re interested, and then we will contact you in 24 hours. You’re so kind if provide all detailed information, will better for us to know exactly what you need.
Q: What are your MOQ?
A: Different products have different MOQ, most is 1 set.
Q: What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages.
Q: How about your delivery time?
A: Generally, it will take 90 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order.
Q: Do you a trade company or real factory?
A: We are 100% factory; we located in ZheJiang city, China.
| After-sales Service: | Online Support |
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| Warranty: | 1 Years |
| Lubrication Style: | Lubricated |
| Customization: |
Available
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Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What role do air dryers play in compressed air systems?
Air dryers play a crucial role in compressed air systems by removing moisture and contaminants from the compressed air. Compressed air, when generated, contains water vapor from the ambient air, which can condense and cause issues in the system and end-use applications. Here’s an overview of the role air dryers play in compressed air systems:
1. Moisture Removal:
Air dryers are primarily responsible for removing moisture from the compressed air. Moisture in compressed air can lead to problems such as corrosion in the system, damage to pneumatic tools and equipment, and compromised product quality in manufacturing processes. Air dryers utilize various techniques, such as refrigeration, adsorption, or membrane separation, to reduce the dew point of the compressed air and eliminate moisture.
2. Contaminant Removal:
In addition to moisture, compressed air can also contain contaminants like oil, dirt, and particles. Air dryers help in removing these contaminants to ensure clean and high-quality compressed air. Depending on the type of air dryer, additional filtration mechanisms may be incorporated to enhance the removal of oil, particulates, and other impurities from the compressed air stream.
3. Protection of Equipment and Processes:
By removing moisture and contaminants, air dryers help protect the downstream equipment and processes that rely on compressed air. Moisture and contaminants can negatively impact the performance, reliability, and lifespan of pneumatic tools, machinery, and instrumentation. Air dryers ensure that the compressed air supplied to these components is clean, dry, and free from harmful substances, minimizing the risk of damage and operational issues.
4. Improved Productivity and Efficiency:
Utilizing air dryers in compressed air systems can lead to improved productivity and efficiency. Dry and clean compressed air reduces the likelihood of equipment failures, downtime, and maintenance requirements. It also prevents issues such as clogging of air lines, malfunctioning of pneumatic components, and inconsistent performance of processes. By maintaining the quality of compressed air, air dryers contribute to uninterrupted operations, optimized productivity, and cost savings.
5. Compliance with Standards and Specifications:
Many industries and applications have specific standards and specifications for the quality of compressed air. Air dryers play a vital role in meeting these requirements by ensuring that the compressed air meets the desired quality standards. This is particularly important in industries such as food and beverage, pharmaceuticals, electronics, and automotive, where clean and dry compressed air is essential for product integrity, safety, and regulatory compliance.
By incorporating air dryers into compressed air systems, users can effectively control moisture and contaminants, protect equipment and processes, enhance productivity, and meet the necessary quality standards for their specific applications.
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How do you troubleshoot common air compressor problems?
Troubleshooting common air compressor problems can help identify and resolve issues that may affect the performance and functionality of the compressor. Here are some steps to troubleshoot common air compressor problems:
1. No Power:
- Check the power source and ensure the compressor is properly plugged in.
- Inspect the circuit breaker or fuse box to ensure it hasn’t tripped or blown.
- Verify that the compressor’s power switch or control panel is turned on.
2. Low Air Pressure:
- Check the air pressure gauge on the compressor. If the pressure is below the desired level, the compressor might not be building up enough pressure.
- Inspect for air leaks in the system. Leaks can cause a drop in pressure. Listen for hissing sounds or use a soapy water solution to identify the location of leaks.
- Ensure the compressor’s intake filter is clean and not clogged, as this can restrict airflow and reduce pressure.
3. Excessive Noise or Vibration:
- Inspect the compressor’s mounting and foundation to ensure it is secure and stable. Loose mounts can cause excessive noise and vibration.
- Check for loose or damaged components, such as belts, pulleys, or motor mounts. Tighten or replace as necessary.
- Verify that the compressor’s cooling system, such as the fan or fins, is clean and free from obstructions. Overheating can lead to increased noise and vibration.
4. Air Leaks:
- Inspect all connections, valves, fittings, and hoses for leaks. Tighten or replace any loose or damaged components.
- Apply a soapy water solution to suspected areas and look for bubbles. Bubbles indicate air leaks.
- Consider using thread sealant or Teflon tape on threaded connections to ensure a proper seal.
5. Excessive Moisture in Compressed Air:
- Check the compressor’s drain valve and ensure it is functioning properly. Open the valve to release any accumulated moisture.
- Inspect and clean the compressor’s moisture separator or air dryer, if equipped.
- Consider installing additional filtration or drying equipment to remove moisture from the compressed air system.
6. Motor Overheating:
- Ensure the compressor’s cooling system is clean and unobstructed.
- Check the motor’s air intake vents and clean any dust or debris that may be blocking airflow.
- Verify that the compressor is not being operated in an excessively hot environment.
- Check the motor’s lubrication levels and ensure they are within the manufacturer’s recommended range.
- Consider using a thermal overload protector to prevent the motor from overheating.
If troubleshooting these common problems does not resolve the issue, it may be necessary to consult the manufacturer’s manual or seek assistance from a qualified technician. Regular maintenance, such as cleaning, lubrication, and inspection, can also help prevent common problems and ensure the optimal performance of the air compressor.
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What are the key components of an air compressor system?
An air compressor system consists of several key components that work together to generate and deliver compressed air. Here are the essential components:
1. Compressor Pump: The compressor pump is the heart of the air compressor system. It draws in ambient air and compresses it to a higher pressure. The pump can be reciprocating (piston-driven) or rotary (screw, vane, or scroll-driven) based on the compressor type.
2. Electric Motor or Engine: The electric motor or engine is responsible for driving the compressor pump. It provides the power necessary to operate the pump and compress the air. The motor or engine’s size and power rating depend on the compressor’s capacity and intended application.
3. Air Intake: The air intake is the opening or inlet through which ambient air enters the compressor system. It is equipped with filters to remove dust, debris, and contaminants from the incoming air, ensuring clean air supply and protecting the compressor components.
4. Compression Chamber: The compression chamber is where the actual compression of air takes place. In reciprocating compressors, it consists of cylinders, pistons, valves, and connecting rods. In rotary compressors, it comprises intermeshing screws, vanes, or scrolls that compress the air as they rotate.
5. Receiver Tank: The receiver tank, also known as an air tank, is a storage vessel that holds the compressed air. It acts as a buffer, allowing for a steady supply of compressed air during peak demand periods and reducing pressure fluctuations. The tank also helps separate moisture from the compressed air, allowing it to condense and be drained out.
6. Pressure Relief Valve: The pressure relief valve is a safety device that protects the compressor system from over-pressurization. It automatically releases excess pressure if it exceeds a predetermined limit, preventing damage to the system and ensuring safe operation.
7. Pressure Switch: The pressure switch is an electrical component that controls the operation of the compressor motor. It monitors the pressure in the system and automatically starts or stops the motor based on pre-set pressure levels. This helps maintain the desired pressure range in the receiver tank.
8. Regulator: The regulator is a device used to control and adjust the output pressure of the compressed air. It allows users to set the desired pressure level for specific applications, ensuring a consistent and safe supply of compressed air.
9. Air Outlet and Distribution System: The air outlet is the point where the compressed air is delivered from the compressor system. It is connected to a distribution system comprising pipes, hoses, fittings, and valves that carry the compressed air to the desired application points or tools.
10. Filters, Dryers, and Lubricators: Depending on the application and air quality requirements, additional components such as filters, dryers, and lubricators may be included in the system. Filters remove contaminants, dryers remove moisture from the compressed air, and lubricators provide lubrication to pneumatic tools and equipment.
These are the key components of an air compressor system. Each component plays a crucial role in the generation, storage, and delivery of compressed air for various industrial, commercial, and personal applications.
editor by CX 2023-10-18
China Best Sales CHINAMFG Air Tools 1500W 2HP 24L 8bar Piston Electric Portable Air Compressor for Sale air compressor price
Product Description
Product Description
Features
1. Complete variety and series:
The 0.5 ~ 0.7MPA series designed by modern concepts to the rehabilitation air compressor is used to gather new technological achievements of micro -small air compressors domestic and abroad.
2. Technical agglomeration, comprehensive performance of machinery:
The optimized design of the air valve can effectively reduce exhaust resistance and exhaust temperature, and increase the exhaust volume. Design a reasonable aluminum cylinder head, high heat dissipation CHINAMFG to achieve rapid heat dissipation, effectively reduce exhaust temperature, and reduce energy consumption. Use intake dumplings or exhaust load unloading devices to effectively reduce energy consumption.
Oil strikes are used to strike oil to form splashing oil fog, lubricating bearing tiles and bearing, and reliable operation.
3.Close to the actual needs of users:The complete series of products, the exhaust volume has been from small to large, which meets the needs of air mechanical and gas such as air -drifting machines such as pneumatic rock drills. There are diverse structures, suitable for different users. Low -quality, low investment costs.
Product specifications series parameters
| Model | HV-4.0/5 | HS-4.5/6 | HS-4.5/6C | |
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Item |
Engine displacement m/min | 4 | 4.5 | 4.5 |
| Discharge pressure Mpa | 0.5 | 0.6 | 0.6 | |
| Crankshaft speedr/min | 970 | 980 | 980 | |
| Cylinders×cylinder diameter z×mm |
4×120 | 4×120 | 4×120 | |
| Piston stroke mm | 100 | 112 | 112 | |
| Volume of gas storage tank L | 230 | 200 | 230 | |
| Supporting motivation | L32diesel engine or 18.5kW,2pole motor |
25kW, 6pole motor |
QC490G 35kW diesel engine |
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| Pressure control mode | Inlet Close |
Inlet Close |
Inlet Close |
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| Lubricating mode | splashing | Oil pump forced pressure And oil strike splash |
Elastic sleeve pin coupling directly connected | |
| Cooling mode | Air cooling | Air cooling | Air cooling | |
| Driving mode | Clutch, triangular belt | Elastic sleeve pin coupling directly connected | Clutch, reducer Elastic sleeve pin coupling | |
| Dimension(mm) | 1900×1070×1260 | 1460×924×1210 | 2030×945×1560 | |
| Total weight(kg) diesel engine |
580 | — | 630 | |
| Total weight(kg) eclectic engine |
540 | 550 | — | |
| Model | 2V-4.0/5C | 2V-4.0/5P | 2V-4.0/5 | |
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Item |
Engine displacement m/min | 4 | 4 | 4 |
| Discharge pressure Mpa | 0.5 | 0.5 | 0.5 | |
| Crankshaft speedr/min | 980 | 980 | 980 | |
| Cylinders×cylinder diameter z×mm |
4×125 | 4×125 | 4×125 | |
| Piston stroke mm | 100 | 100 | 100 | |
| Volume of gas storage tank L | 230 | 230 | 230 | |
| Supporting motivation | QC490G 35kW Four-cylinder diesel engine |
HS400 27kW Single-cylinder diesel engine |
22kW, 6pole motor |
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| Pressure control mode | Inlet Close |
Inlet Close |
Inlet Close |
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| Lubricating mode | splashing | splashing | splashing | |
| Cooling mode | Air cooling | Air cooling | Air cooling | |
| Driving mode | Clutch, reducer Elastic sleeve pin coupling | Clutch, triangular belt | Elastic sleeve pin coupling directly connected | |
| Dimension(mm) | 2120×895×1560 | 2100×945×1285 | 1900×930×1235 | |
| Total weight(kg) diesel engine |
680 | 492 | 680 | |
| Total weight(kg) eclectic engine |
580 | |||
| After-sales Service: | Online |
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| Lubrication Style: | Oil-free |
| Cooling System: | Air Cooling |
| Customization: |
Available
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Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What is the role of air compressors in power generation?
Air compressors play a significant role in power generation, supporting various operations and equipment within the industry. Here are some key roles of air compressors in power generation:
1. Combustion Air Supply:
Air compressors are used to supply compressed air for the combustion process in power generation. In fossil fuel power plants, such as coal-fired or natural gas power plants, compressed air is required to deliver a steady flow of air to the burners. The compressed air helps in the efficient combustion of fuel, enhancing the overall performance and energy output of the power plant.
2. Instrumentation and Control:
Air compressors are utilized for instrumentation and control systems in power generation facilities. Compressed air is used to operate pneumatic control valves, actuators, and other pneumatic devices that regulate the flow of steam, water, and gases within the power plant. The reliable and precise control provided by compressed air ensures efficient and safe operation of various processes and equipment.
3. Cooling and Ventilation:
In power generation, air compressors are involved in cooling and ventilation applications. Compressed air is used to drive air-operated cooling fans and blowers, providing adequate airflow for cooling critical components such as generators, transformers, and power electronics. The compressed air also assists in maintaining proper ventilation in control rooms, substations, and other enclosed spaces, helping to dissipate heat and ensure a comfortable working environment.
4. Cleaning and Maintenance:
Air compressors are employed for cleaning and maintenance tasks in power generation facilities. Compressed air is utilized to blow away dust, dirt, and debris from equipment, machinery, and electrical panels. It helps in maintaining the cleanliness and optimal performance of various components, reducing the risk of equipment failure and improving overall reliability.
5. Pneumatic Tools and Equipment:
In power generation plants, air compressors provide the necessary compressed air for operating pneumatic tools and equipment. These tools include impact wrenches, pneumatic drills, grinders, and sandblasting equipment, which are utilized for installation, maintenance, and repair tasks. The high-pressure air generated by compressors enables efficient and reliable operation of these tools, enhancing productivity and reducing manual effort.
6. Nitrogen Generation:
Sometimes, air compressors are used in power generation for nitrogen generation. Compressed air is passed through a nitrogen generator system, which separates nitrogen from other components of air, producing a high-purity nitrogen gas stream. Nitrogen is commonly used in power plant applications, such as purging systems, blanketing in transformers, and generator cooling, due to its inert properties and low moisture content.
7. Start-up and Emergency Systems:
Air compressors are an integral part of start-up and emergency systems in power generation. Compressed air is utilized to power pneumatic starters for gas turbines, providing the initial rotation needed to start the turbine. In emergency situations, compressed air is also used to actuate emergency shutdown valves, safety systems, and fire suppression equipment, ensuring the safe operation and protection of the power plant.
Overall, air compressors contribute to the efficient and reliable operation of power generation facilities, supporting combustion processes, control systems, cooling, cleaning, and various other applications critical to the power generation industry.
What are the environmental considerations when using air compressors?
When using air compressors, there are several environmental considerations to keep in mind. Here’s an in-depth look at some of the key factors:
Energy Efficiency:
Energy efficiency is a crucial environmental consideration when using air compressors. Compressing air requires a significant amount of energy, and inefficient compressors can consume excessive power, leading to higher energy consumption and increased greenhouse gas emissions. It is important to choose energy-efficient air compressors that incorporate features such as Variable Speed Drive (VSD) technology and efficient motor design, as they can help minimize energy waste and reduce the carbon footprint.
Air Leakage:
Air leakage is a common issue in compressed air systems and can contribute to energy waste and environmental impact. Leaks in the system result in the continuous release of compressed air, requiring the compressor to work harder and consume more energy to maintain the desired pressure. Regular inspection and maintenance of the compressed air system to detect and repair leaks can help reduce air loss and improve overall energy efficiency.
Noise Pollution:
Air compressors can generate significant noise levels during operation, which can contribute to noise pollution. Prolonged exposure to high noise levels can have detrimental effects on human health and well-being and can also impact the surrounding environment and wildlife. It is important to consider noise reduction measures such as sound insulation, proper equipment placement, and using quieter compressor models to mitigate the impact of noise pollution.
Emissions:
While air compressors do not directly emit pollutants, the electricity or fuel used to power them can have an environmental impact. If the electricity is generated from fossil fuels, the associated emissions from power plants contribute to air pollution and greenhouse gas emissions. Choosing energy sources with lower emissions, such as renewable energy, can help reduce the environmental impact of operating air compressors.
Proper Waste Management:
Proper waste management is essential when using air compressors. This includes the appropriate disposal of compressor lubricants, filters, and other maintenance-related materials. It is important to follow local regulations and guidelines for waste disposal to prevent contamination of soil, water, or air and minimize the environmental impact.
Sustainable Practices:
Adopting sustainable practices can further reduce the environmental impact of using air compressors. This can include implementing preventive maintenance programs to optimize performance, reducing idle time, and promoting responsible use of compressed air by avoiding overpressurization and optimizing system design.
By considering these environmental factors and taking appropriate measures, it is possible to minimize the environmental impact associated with the use of air compressors. Choosing energy-efficient models, addressing air leaks, managing waste properly, and adopting sustainable practices can contribute to a more environmentally friendly operation.
How do you choose the right size of air compressor for your needs?
Choosing the right size of air compressor is essential to ensure optimal performance and efficiency for your specific needs. Here are some factors to consider when selecting the appropriate size:
1. Air Demand: Determine the air demand requirements of your applications. Calculate the total CFM (Cubic Feet per Minute) needed by considering the air consumption of all the pneumatic tools and equipment that will be operated simultaneously. Choose an air compressor with a CFM rating that meets or exceeds this total demand.
2. Pressure Requirements: Consider the required operating pressure for your applications. Check the PSI (Pounds per Square Inch) rating of the tools and equipment you will be using. Ensure that the air compressor you choose can deliver the necessary pressure consistently.
3. Duty Cycle: Evaluate the duty cycle of the air compressor. The duty cycle represents the percentage of time the compressor can operate within a given time period without overheating or experiencing performance issues. If you require continuous or heavy-duty operation, choose a compressor with a higher duty cycle.
4. Power Source: Determine the available power source at your location. Air compressors can be powered by electricity or gasoline engines. Ensure that the chosen compressor matches the available power supply and consider factors such as voltage, phase, and fuel requirements.
5. Portability: Assess the portability requirements of your applications. If you need to move the air compressor frequently or use it in different locations, consider a portable or wheeled compressor that is easy to transport.
6. Space and Noise Constraints: Consider the available space for installation and the noise restrictions in your working environment. Choose an air compressor that fits within the allocated space and meets any noise regulations or requirements.
7. Future Expansion: Anticipate any potential future expansions or increases in air demand. If you expect your air demand to grow over time, it may be wise to choose a slightly larger compressor to accommodate future needs and avoid the need for premature replacement.
8. Budget: Consider your budgetary constraints. Compare the prices of different air compressor models while ensuring that the chosen compressor meets your specific requirements. Keep in mind that investing in a higher-quality compressor may result in better performance, durability, and long-term cost savings.
By considering these factors and evaluating your specific needs, you can choose the right size of air compressor that will meet your air demand, pressure requirements, and operational preferences, ultimately ensuring efficient and reliable performance.
editor by CX 2023-10-18