Product Description
High Efficiency 7.5 to 220kw Wholesale Commercial Rotary Screw Type Air Compressors for Sale
Main Features:
1. The flexible belt will be automatically tensioned in use. Through adjusting the tension, minimize the loss of pressure and power, to enhance the efficiency of compression.
2. Using the precise spin-oil separator and special two-pole buffer separation, it can minimize the oil consumption, guarantee the outlet gas purity, and extend the lifetime of filter elements.
3. With the toothed V-belt, it has good heat dissipation, long life, higher gear drive and transmission efficiency, as high as over 98%.
Oil Filter: Good Quality filters ensure longer working life and save the maintenance time and cost.
Stainless Steel Hoses: High and low temperature resistant, high pressure resistant.
Compressed Air Vessel: Reduction of pressure drops and energy costs, quality air with low oil content.
Air End: Imported DLOL air end, advanced profile design.
Electric Motor: Premium efficiency Totally TEFC IP54/IP55 motor (Class F insulation) protects against dust and chemicals etc.
Air Filter: Two-stage dust removal and filtering system with efficiency of up to 99.9% even in heavy-duty environment.
Cooler: High quality aluminum material, alternating expression cooler fins, ensure the perfect radiating effect.
Technical parameters:
Our workshop:
| Lubrication Style: | Lubricated |
|---|---|
| Cooling System: | Air Cooling |
| Cylinder Position: | Vertical |
| Structure Type: | Closed Type |
| Installation Type: | Stationary Type |
| Type: | Twin-Screw Compressor |
| Customization: |
Available
|
|
|---|
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Can air compressors be used for painting and sandblasting?
Yes, air compressors can be used for both painting and sandblasting applications. Here’s a closer look at how air compressors are utilized for painting and sandblasting:
Painting:
Air compressors are commonly used in painting processes, especially in automotive, industrial, and construction applications. Here’s how they are involved:
- Spray Guns: Air compressors power spray guns used for applying paint coatings. The compressed air atomizes the paint, creating a fine mist that can be evenly sprayed onto surfaces. The pressure and volume of the compressed air impact the spray pattern, coverage, and overall finish quality.
- Paint Mixers and Agitators: Compressed air is often used to power mixers and agitators that ensure proper blending of paint components. These devices use the compressed air to stir or circulate the paint, preventing settling and maintaining a consistent mixture.
- Airbrushing: Air compressors are essential for airbrushing techniques, which require precise control over airflow and pressure. Airbrushes are commonly used in artistic applications, such as illustrations, murals, and fine detailing work.
Sandblasting:
Air compressors play a crucial role in sandblasting operations, which involve propelling abrasive materials at high velocity to clean, etch, or prepare surfaces. Here’s how air compressors are used in sandblasting:
- Blasting Cabinets: Air compressors power blasting cabinets or booths, which are enclosed spaces where the sandblasting process takes place. The compressed air propels the abrasive media, such as sand or grit, through a nozzle or gun, creating a forceful stream that impacts the surface being treated.
- Abrasive Blasting Pots: Air compressors supply air to abrasive blasting pots or tanks that store and pressurize the abrasive media. The compressed air from the compressor enters the pot, pressurizing it and allowing for a controlled release of the abrasive material during the sandblasting process.
- Air Dryers and Filters: In sandblasting applications, it is crucial to have clean, dry air to prevent moisture and contaminants from affecting the abrasive blasting process and the quality of the surface being treated. Air compressors may be equipped with air dryers and filters to remove moisture, oil, and impurities from the compressed air.
When using air compressors for painting or sandblasting, it is important to consider factors such as the compressor’s pressure and volume output, the specific requirements of the application, and the type of tools or equipment being used. Consult the manufacturer’s guidelines and recommendations to ensure the air compressor is suitable for the intended painting or sandblasting tasks.
Proper safety measures, such as wearing protective gear and following established protocols, should always be followed when working with air compressors for painting and sandblasting applications.
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What safety precautions should be taken when working with compressed air?
Working with compressed air requires adherence to certain safety precautions to prevent accidents and ensure the well-being of individuals involved. Here are some important safety measures to consider:
1. Personal Protective Equipment (PPE):
Wear appropriate PPE, including safety goggles or a face shield to protect eyes from flying debris or particles, hearing protection to reduce noise exposure, and gloves to safeguard hands from potential hazards.
2. Compressed Air Storage:
Avoid storing compressed air in containers that are not designed for this purpose, such as soda bottles or makeshift containers. Use approved and properly labeled air storage tanks or cylinders that can handle the pressure and are regularly inspected and maintained.
3. Pressure Regulation:
Ensure that the air pressure is regulated to a safe level suitable for the equipment and tools being used. High-pressure air streams can cause serious injuries, so it is important to follow the manufacturer’s recommendations and never exceed the maximum allowable pressure.
4. Air Hose Inspection:
Regularly inspect air hoses for signs of damage, such as cuts, abrasions, or leaks. Replace damaged hoses immediately to prevent potential accidents or loss of pressure.
5. Air Blowguns:
Exercise caution when using air blowguns. Never direct compressed air towards yourself or others, as it can cause eye injuries, hearing damage, or dislodge particles that may be harmful if inhaled. Always point blowguns away from people or any sensitive equipment or materials.
6. Air Tool Safety:
Follow proper operating procedures for pneumatic tools. Ensure that tools are in good working condition, and inspect them before each use. Use the appropriate accessories, such as safety guards or shields, to prevent accidental contact with moving parts.
7. Air Compressor Maintenance:
Maintain air compressors according to the manufacturer’s guidelines. Regularly check for leaks, clean or replace filters, and drain moisture from the system. Proper maintenance ensures the safe and efficient operation of the compressor.
8. Training and Education:
Provide adequate training and education to individuals working with compressed air. Ensure they understand the potential hazards, safe operating procedures, and emergency protocols. Encourage open communication regarding safety concerns and implement a culture of safety in the workplace.
9. Lockout/Tagout:
When performing maintenance or repairs on compressed air systems, follow lockout/tagout procedures to isolate the equipment from energy sources and prevent accidental startup. This ensures the safety of the individuals working on the system.
10. Proper Ventilation:
Ensure proper ventilation in enclosed areas where compressed air is used. Compressed air can displace oxygen, leading to a potential risk of asphyxiation. Adequate ventilation helps maintain a safe breathing environment.
By adhering to these safety precautions, individuals can minimize the risks associated with working with compressed air and create a safer work environment.
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How do oil-lubricated and oil-free air compressors differ?
Oil-lubricated and oil-free air compressors differ in terms of their lubrication systems and the presence of oil in their operation. Here are the key differences:
Oil-Lubricated Air Compressors:
1. Lubrication: Oil-lubricated air compressors use oil for lubricating the moving parts, such as pistons, cylinders, and bearings. The oil forms a protective film that reduces friction and wear, enhancing the compressor’s efficiency and lifespan.
2. Performance: Oil-lubricated compressors are known for their smooth and quiet operation. The oil lubrication helps reduce noise levels and vibration, resulting in a more comfortable working environment.
3. Maintenance: These compressors require regular oil changes and maintenance to ensure the proper functioning of the lubrication system. The oil filter may need replacement, and the oil level should be regularly checked and topped up.
4. Applications: Oil-lubricated compressors are commonly used in applications that demand high air quality and continuous operation, such as industrial settings, workshops, and manufacturing facilities.
Oil-Free Air Compressors:
1. Lubrication: Oil-free air compressors do not use oil for lubrication. Instead, they utilize alternative materials, such as specialized coatings, self-lubricating materials, or water-based lubricants, to reduce friction and wear.
2. Performance: Oil-free compressors generally have a higher airflow capacity, making them suitable for applications where a large volume of compressed air is required. However, they may produce slightly more noise and vibration compared to oil-lubricated compressors.
3. Maintenance: Oil-free compressors typically require less maintenance compared to oil-lubricated ones. They do not need regular oil changes or oil filter replacements. However, it is still important to perform routine maintenance tasks such as air filter cleaning or replacement.
4. Applications: Oil-free compressors are commonly used in applications where air quality is crucial, such as medical and dental facilities, laboratories, electronics manufacturing, and painting applications. They are also favored for portable and consumer-grade compressors.
When selecting between oil-lubricated and oil-free air compressors, consider the specific requirements of your application, including air quality, noise levels, maintenance needs, and expected usage. It’s important to follow the manufacturer’s recommendations for maintenance and lubrication to ensure the optimal performance and longevity of the air compressor.
editor by CX 2023-11-08
China Standard Screw Air Compressor Rj15A-420A Automatic Car Wash Air Compressor for Vehicle Repair Shop with Good quality
Product Description
Screw Air Compressor RJ15A-420A Automatic Car Wash Air Compressor For Vehicle Repair Shop
Main Features:
1. The flexible belt will be automatically tensioned in use. Through adjusting the tension, minimize the loss of pressure and power, to enhance the efficiency of compression.
2. Using the precise spin-oil separator and special two-pole buffer separation, it can minimize the oil consumption, guarantee the outlet gas purity, and extend the lifetime of filter elements.
3. With the toothed V-belt, it has good heat dissipation, long life, higher gear drive and transmission efficiency, as high as over 98%.
Oil Filter: Good Quality filters ensure longer working life and save the maintenance time and cost.
Stainless Steel Hoses: High and low temperature resistant, high pressure resistant.
Compressed Air Vessel: Reduction of pressure drops and energy costs, quality air with low oil content.
Air End: Imported DLOL air end, advanced profile design.
Electric Motor: Premium efficiency Totally TEFC IP54/IP55 motor (Class F insulation) protects against dust and chemicals etc.
Air Filter: Two-stage dust removal and filtering system with efficiency of up to 99.9% even in heavy-duty environment.
Cooler: High quality aluminum material, alternating expression cooler fins, ensure the perfect radiating effect.
Technical parameters:
Our workshop:
| Lubrication Style: | Lubricated |
|---|---|
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Vertical |
| Structure Type: | Closed Type |
| Installation Type: | Stationary Type |
| Customization: |
Available
|
|
|---|
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How are air compressors employed in the petrochemical industry?
Air compressors play a vital role in the petrochemical industry, where they are employed for various applications that require compressed air. The petrochemical industry encompasses the production of chemicals and products derived from petroleum and natural gas. Here’s an overview of how air compressors are utilized in the petrochemical industry:
1. Instrumentation and Control Systems:
Air compressors are used to power pneumatic instrumentation and control systems in petrochemical plants. These systems rely on compressed air to operate control valves, actuators, and other pneumatic devices that regulate processes such as flow control, pressure control, and temperature control. Compressed air provides a reliable and clean source of energy for these critical control mechanisms.
2. Pneumatic Tools and Equipment:
Petrochemical plants often utilize pneumatic tools and equipment for various tasks such as maintenance, repair, and construction activities. Air compressors supply the necessary compressed air to power these tools, including pneumatic drills, impact wrenches, grinders, sanders, and painting equipment. The versatility and convenience of compressed air make it an ideal energy source for a wide range of pneumatic tools used in the industry.
3. Process Air and Gas Supply:
Petrochemical processes often require a supply of compressed air and gases for specific applications. Air compressors are employed to generate compressed air for processes such as oxidation, combustion, and aeration. They may also be used to compress gases like nitrogen, hydrogen, and oxygen, which are utilized in various petrochemical reactions and treatment processes.
4. Cooling and Ventilation:
Petrochemical plants require adequate cooling and ventilation systems to maintain optimal operating conditions and ensure the safety of personnel. Air compressors are used to power cooling fans, blowers, and air circulation systems that help maintain the desired temperature, remove heat generated by equipment, and provide ventilation in critical areas.
5. Nitrogen Generation:
Nitrogen is widely used in the petrochemical industry for applications such as blanketing, purging, and inerting. Air compressors are utilized in nitrogen generation systems, where they compress atmospheric air, which is then passed through a nitrogen separation process to produce high-purity nitrogen gas. This nitrogen is used for various purposes, including preventing the formation of explosive mixtures, protecting sensitive equipment, and maintaining the integrity of stored products.
6. Instrument Air:
Instrument air is essential for operating pneumatic instruments, analyzers, and control devices throughout the petrochemical plant. Air compressors supply compressed air that is treated and conditioned to meet the stringent requirements of instrument air quality standards. Instrument air is used for tasks such as pneumatic conveying, pneumatic actuators, and calibration of instruments.
By employing air compressors in the petrochemical industry, operators can ensure reliable and efficient operation of pneumatic systems, power various tools and equipment, support critical processes, and maintain safe and controlled environments.
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How do you choose the right air compressor for woodworking?
Choosing the right air compressor for woodworking is essential to ensure efficient and effective operation of pneumatic tools and equipment. Here are some factors to consider when selecting an air compressor for woodworking:
1. Required Air Volume (CFM):
Determine the required air volume or cubic feet per minute (CFM) for your woodworking tools and equipment. Different tools have varying CFM requirements, so it is crucial to choose an air compressor that can deliver the required CFM to power your tools effectively. Make sure to consider the highest CFM requirement among the tools you’ll be using simultaneously.
2. Tank Size:
Consider the tank size of the air compressor. A larger tank allows for more stored air, which can be beneficial when using tools that require short bursts of high air volume. It helps maintain a consistent air supply and reduces the frequency of the compressor cycling on and off. However, if you have tools with continuous high CFM demands, a larger tank may not be as critical.
3. Maximum Pressure (PSI):
Check the maximum pressure (PSI) rating of the air compressor. Woodworking tools typically operate within a specific PSI range, so ensure that the compressor can provide the required pressure. It is advisable to choose an air compressor with a higher maximum PSI rating to accommodate any future tool upgrades or changes in your woodworking needs.
4. Noise Level:
Consider the noise level of the air compressor, especially if you’ll be using it in a residential or shared workspace. Some air compressors have noise-reducing features or are designed to operate quietly, making them more suitable for woodworking environments where noise control is important.
5. Portability:
Assess the portability requirements of your woodworking projects. If you need to move the air compressor frequently or work in different locations, a portable and lightweight compressor may be preferable. However, if the compressor will remain stationary in a workshop, a larger, stationary model might be more suitable.
6. Power Source:
Determine the power source available in your woodworking workspace. Air compressors can be powered by electricity or gasoline engines. If electricity is readily available, an electric compressor may be more convenient and cost-effective. Gasoline-powered compressors offer greater flexibility for remote or outdoor woodworking projects where electricity may not be accessible.
7. Quality and Reliability:
Choose an air compressor from a reputable manufacturer known for producing reliable and high-quality equipment. Read customer reviews and consider the warranty and after-sales support offered by the manufacturer to ensure long-term satisfaction and reliability.
8. Budget:
Consider your budget and balance it with the features and specifications required for your woodworking needs. While it’s important to invest in a reliable and suitable air compressor, there are options available at various price points to accommodate different budgets.
By considering these factors and evaluating your specific woodworking requirements, you can choose an air compressor that meets the demands of your tools, provides efficient performance, and enhances your woodworking experience.
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What are the key components of an air compressor system?
An air compressor system consists of several key components that work together to generate and deliver compressed air. Here are the essential components:
1. Compressor Pump: The compressor pump is the heart of the air compressor system. It draws in ambient air and compresses it to a higher pressure. The pump can be reciprocating (piston-driven) or rotary (screw, vane, or scroll-driven) based on the compressor type.
2. Electric Motor or Engine: The electric motor or engine is responsible for driving the compressor pump. It provides the power necessary to operate the pump and compress the air. The motor or engine’s size and power rating depend on the compressor’s capacity and intended application.
3. Air Intake: The air intake is the opening or inlet through which ambient air enters the compressor system. It is equipped with filters to remove dust, debris, and contaminants from the incoming air, ensuring clean air supply and protecting the compressor components.
4. Compression Chamber: The compression chamber is where the actual compression of air takes place. In reciprocating compressors, it consists of cylinders, pistons, valves, and connecting rods. In rotary compressors, it comprises intermeshing screws, vanes, or scrolls that compress the air as they rotate.
5. Receiver Tank: The receiver tank, also known as an air tank, is a storage vessel that holds the compressed air. It acts as a buffer, allowing for a steady supply of compressed air during peak demand periods and reducing pressure fluctuations. The tank also helps separate moisture from the compressed air, allowing it to condense and be drained out.
6. Pressure Relief Valve: The pressure relief valve is a safety device that protects the compressor system from over-pressurization. It automatically releases excess pressure if it exceeds a predetermined limit, preventing damage to the system and ensuring safe operation.
7. Pressure Switch: The pressure switch is an electrical component that controls the operation of the compressor motor. It monitors the pressure in the system and automatically starts or stops the motor based on pre-set pressure levels. This helps maintain the desired pressure range in the receiver tank.
8. Regulator: The regulator is a device used to control and adjust the output pressure of the compressed air. It allows users to set the desired pressure level for specific applications, ensuring a consistent and safe supply of compressed air.
9. Air Outlet and Distribution System: The air outlet is the point where the compressed air is delivered from the compressor system. It is connected to a distribution system comprising pipes, hoses, fittings, and valves that carry the compressed air to the desired application points or tools.
10. Filters, Dryers, and Lubricators: Depending on the application and air quality requirements, additional components such as filters, dryers, and lubricators may be included in the system. Filters remove contaminants, dryers remove moisture from the compressed air, and lubricators provide lubrication to pneumatic tools and equipment.
These are the key components of an air compressor system. Each component plays a crucial role in the generation, storage, and delivery of compressed air for various industrial, commercial, and personal applications.
editor by CX 2023-10-30
China OEM Industrial Heavy Duty Portable Electric Screw Air Compressor Used for Sale small air compressor
Product Description
KY-200KYG Air Compressor (can be customized) :
GENERAL FEATURES:
Permanent magnet inverter compressor because of its energy saving and high efficiency has become a hot and bright spot of the industry, the original air compressor energy consumption on the market, is gradually being the permanent magnet inverter compressor to replace or replacement, users can directly bring cost saveing of 20%-40%.
With the development of science and technology, air compressor is widely used in many industries such as machinery, metallurgy, building materials, electric power, chemical industry, food, textile and so on. However, the air compressor belongs to the high energy consumption equipment, power consumption in some industries accounted for more than 30% og the power consumption of production, it is commonly known as “electric tiger”.
SPECIAL FEATURES:
1,AIR PRESSURE STABILLTY
Due to the use of screw air compressor variable frequency stepless speed regulation characteristics of inverter, inverter controller or regulator through internal PID, can smoothly start; on consumption volatility is relatively large occasions, and can quicklyh adjust the response. Compared with the upper and lower limit switch control of the power frequency operation, the air pressure stability increases exponentially.
2,START NO IMPACT
Because the transducer itself contained the function of soft starter, starting current within the maximum rated current of 1.2 times, compared with the start frequency in general more than 6 times the rated current, start a little impact.
This impact is not only on the grid, the impact of the entire mechanical system, but also greatly reduced.
3,VARIABLE FLOW CONTROL
Power driven air compressor can only work in an exhaust, inverter air compressor can work in a wide range of exhaust. Frequency converter is based on the actual use of gas in real time to adjust the motor speed to control the amount of exhaust.
When the air volume is low, the air compressor can be automatically dormant. thereby greatly redcing the energy loss. The optimized control strategy can further improve the energy saving effect.
4,AC POWER SUPPLY VOLTAGE BETTER
Because of the over modulation technology of the inverter, the output voltage of the motor can be output when the voltage of the AC power supply is low, and the voltage of the output to the motor is too high.
For the generation of power, frequeucy conversion drive can show its advantages.
5,AC POWER SUPPLY VOLTAGE BETTER
Most of the working condition of the frequency conersion system is lower than the rated speed of the work, the host machine noise and wear down, prolongmain- tenance and service life.
If the fan is also driven by frequency conversion, can significantly reduce the nosie of air compressor work.
TECHNICAL PARAMETERS:
| Model | Power | Pressure (Mpa) |
Air flow | Noise | Stage | Exit pipe diameter |
Weight (KG) |
Dimensions (mm(LxWxH) |
| PE-10AVF | 7.5 | 8 | 1.0 | 60±2 |
Single grade |
3/4 |
280 | 1000*600*100 |
| 10 | 0.8 | |||||||
| PE-20AVF | 8 | 2.2 | 60±2 |
Single grade |
1 | 480 | 1150*800*1280 | |
| 10 | 1.8 | |||||||
| PE-30AVF | 22 | 8 | 3.8 | 62±2 |
Single grade |
11/4 |
520 | 1150*800*1280 |
| 10 | 3.0 | |||||||
| PE-40AVF | 30 | 8 | 5.0 |
63±2 | Single grade |
11/4 |
550 | 1150*800*1280 |
| 10 | 4.4 | |||||||
| PE-50AVF | 37 | 8 | 6.8 |
63±2 | Single grade |
11/2 |
650 | 1300*1000*1450 |
| 10 | 5.4 | |||||||
| PE-60AVF | 45 | 8 | 8.0 |
65±2 | Single grade |
11/2 |
750 | 1300*1000*1450 |
| 10 | 6.8 | |||||||
| PE-75AVF | 8 | 9.7 | 65±2 | Single grade |
2 | 1200 | 1700*1270*1500 | |
| 10 | 8.6 | |||||||
| PE-100AVF | 75 | 8 | 13.2 | 65±2 | Single grade |
2 | 1350 | 1700*1270*1500 |
| 10 | 16.1 |
ENERGY-SAVING EFFECT OF TWO-STAGE COMPRESSION:
According to the engineering thermodynamics theory, it is the most economical for the compressor with isothermal compres-
sion.Two-stage oil-injection screw air compressor is designed based on the above theory, it fully improves the cooling function through oil injection during the two-stage compression, plus the inter-stage cooling, by ensuring the temperature is above the pressure dew point, it can be close to isothermal compression as possible, so as to achieve the energy-saving effect.
At the same time, due to low compression ratio of the two-stage airend, the “internal leakage”is largely reduced in the compression process compared with the single-stage compression airend with the same power and same discharge pressure.On the contrary, the diplacement is increased, which means that the efficiency is increased, and the specific power is reduced.
Compared with the ordinary two-stage permanent magnetic compressor on the market,Moair uses the two-drive and two-stage compres- sion, which directly avoids the power loss inside the gear set.
Energy-saving advantages:
1,To reduce the bearing load, and improve the volumetric efficincy;
2,In the case of partial load operation, it can improve efficiency and become energy saving to a better extent.
3,The energy saving of two-stage screw air compressor is up to 15%-25% than that of the one-stage air compressor, which can save the considerable electricity fees every year.
About shipping
Company information
Why choose us?
Certificate
FAQ:
1.Q:What do you need machine and quotation?
A: According to capacity and factory size ,we can give you details.
2.Q: Are you trading company or manufacturer ?
A:We are factory.
3.Q:How do we pack machine?
A:Exporting wooden cases
4.Q:Lead time
A:Around 25-30 days after the receipt of your deposit.
| Type: | High Pressure Gun |
|---|---|
| Usage: | Paint Spray Gun, Washing Gun, Hopper Gun, Garden Gun |
| Working Style: | Rotary Type |
| Air Wrench Type: | Pulse pneumatic wrench |
| Pneumatic Drill Range: | Tunnel |
| Degree of Automation: | Automatic |
| Customization: |
Available
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|
|---|
What are the energy-saving technologies available for air compressors?
There are several energy-saving technologies available for air compressors that help improve their efficiency and reduce energy consumption. These technologies aim to optimize the operation of air compressors and minimize energy losses. Here are some common energy-saving technologies used:
1. Variable Speed Drive (VSD) Compressors:
VSD compressors are designed to adjust the motor speed according to the compressed air demand. By varying the motor speed, these compressors can match the output to the actual air requirement, resulting in energy savings. VSD compressors are particularly effective in applications with varying air demands, as they can operate at lower speeds during periods of lower demand, reducing energy consumption.
2. Energy-Efficient Motors:
The use of energy-efficient motors in air compressors can contribute to energy savings. High-efficiency motors, such as those with premium efficiency ratings, are designed to minimize energy losses and operate more efficiently than standard motors. By using energy-efficient motors, air compressors can reduce energy consumption and achieve higher overall system efficiency.
3. Heat Recovery Systems:
Air compressors generate a significant amount of heat during operation. Heat recovery systems capture and utilize this wasted heat for other purposes, such as space heating, water heating, or preheating process air or water. By recovering and utilizing the heat, air compressors can provide additional energy savings and improve overall system efficiency.
4. Air Receiver Tanks:
Air receiver tanks are used to store compressed air and provide a buffer during periods of fluctuating demand. By using appropriately sized air receiver tanks, the compressed air system can operate more efficiently. The tanks help reduce the number of starts and stops of the air compressor, allowing it to run at full load for longer periods, which is more energy-efficient than frequent cycling.
5. System Control and Automation:
Implementing advanced control and automation systems can optimize the operation of air compressors. These systems monitor and adjust the compressed air system based on demand, ensuring that only the required amount of air is produced. By maintaining optimal system pressure, minimizing leaks, and reducing unnecessary air production, control and automation systems help achieve energy savings.
6. Leak Detection and Repair:
Air leaks in compressed air systems can lead to significant energy losses. Regular leak detection and repair programs help identify and fix air leaks promptly. By minimizing air leakage, the demand on the air compressor is reduced, resulting in energy savings. Utilizing ultrasonic leak detection devices can help locate and repair leaks more efficiently.
7. System Optimization and Maintenance:
Proper system optimization and routine maintenance are essential for energy savings in air compressors. This includes regular cleaning and replacement of air filters, optimizing air pressure settings, ensuring proper lubrication, and conducting preventive maintenance to keep the system running at peak efficiency.
By implementing these energy-saving technologies and practices, air compressor systems can achieve significant energy efficiency improvements, reduce operational costs, and minimize environmental impact.
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Are there differences between single-stage and two-stage air compressors?
Yes, there are differences between single-stage and two-stage air compressors. Here’s an in-depth explanation of their distinctions:
Compression Stages:
The primary difference between single-stage and two-stage air compressors lies in the number of compression stages they have. A single-stage compressor has only one compression stage, while a two-stage compressor has two sequential compression stages.
Compression Process:
In a single-stage compressor, the entire compression process occurs in a single cylinder. The air is drawn into the cylinder, compressed in a single stroke, and then discharged. On the other hand, a two-stage compressor utilizes two cylinders or chambers. In the first stage, air is compressed to an intermediate pressure in the first cylinder. Then, the partially compressed air is sent to the second cylinder where it undergoes further compression to reach the desired final pressure.
Pressure Output:
The number of compression stages directly affects the pressure output of the air compressor. Single-stage compressors typically provide lower maximum pressure levels compared to two-stage compressors. Single-stage compressors are suitable for applications that require moderate to low air pressure, while two-stage compressors are capable of delivering higher pressures, making them suitable for demanding applications that require greater air pressure.
Efficiency:
Two-stage compressors generally offer higher efficiency compared to single-stage compressors. The two-stage compression process allows for better heat dissipation between stages, reducing the chances of overheating and improving overall efficiency. Additionally, the two-stage design allows the compressor to achieve higher compression ratios while minimizing the work done by each stage, resulting in improved energy efficiency.
Intercooling:
Intercooling is a feature specific to two-stage compressors. Intercoolers are heat exchangers placed between the first and second compression stages. They cool down the partially compressed air before it enters the second stage, reducing the temperature and improving compression efficiency. The intercooling process helps to minimize heat buildup and reduces the potential for moisture condensation within the compressor system.
Applications:
The choice between a single-stage and two-stage compressor depends on the intended application. Single-stage compressors are commonly used for light-duty applications such as powering pneumatic tools, small-scale workshops, and DIY projects. Two-stage compressors are more suitable for heavy-duty applications that require higher pressures, such as industrial manufacturing, automotive service, and large-scale construction.
It is important to consider the specific requirements of the application, including required pressure levels, duty cycle, and anticipated air demand, when selecting between a single-stage and two-stage air compressor.
In summary, the main differences between single-stage and two-stage air compressors lie in the number of compression stages, pressure output, efficiency, intercooling capability, and application suitability.
What are the safety considerations when operating an air compressor?
Operating an air compressor requires careful attention to safety to prevent accidents, injuries, and equipment damage. Here are some important safety considerations to keep in mind:
1. Read the Manual: Before operating an air compressor, thoroughly read and understand the manufacturer’s instruction manual. Familiarize yourself with the specific safety guidelines, recommended operating procedures, and any specific precautions or warnings provided by the manufacturer.
2. Proper Ventilation: Ensure that the area where the air compressor is operated has adequate ventilation. Compressed air can produce high levels of heat and exhaust gases. Good ventilation helps dissipate heat, prevent the buildup of fumes, and maintain a safe working environment.
3. Personal Protective Equipment (PPE): Always wear appropriate personal protective equipment, including safety glasses or goggles, hearing protection, and non-slip footwear. Depending on the task, additional PPE such as gloves, a dust mask, or a face shield may be necessary to protect against specific hazards.
4. Pressure Relief: Air compressors should be equipped with pressure relief valves or devices to prevent overpressurization. Ensure that these safety features are in place and functioning correctly. Regularly inspect and test the pressure relief mechanism to ensure its effectiveness.
5. Secure Connections: Use proper fittings, hoses, and couplings to ensure secure connections between the air compressor, air tools, and accessories. Inspect all connections before operation to avoid leaks or sudden hose disconnections, which can cause injuries or damage.
6. Inspect and Maintain: Regularly inspect the air compressor for any signs of damage, wear, or leaks. Ensure that all components, including hoses, fittings, and safety devices, are in good working condition. Follow the manufacturer’s recommended maintenance schedule to keep the compressor in optimal shape.
7. Electrical Safety: If the air compressor is electric-powered, take appropriate electrical safety precautions. Use grounded outlets and avoid using extension cords unless approved for the compressor’s power requirements. Protect electrical connections from moisture and avoid operating the compressor in wet or damp environments.
8. Safe Start-Up and Shut-Down: Properly start and shut down the air compressor following the manufacturer’s instructions. Ensure that all air valves are closed before starting the compressor and release all pressure before performing maintenance or repairs.
9. Training and Competence: Ensure that operators are adequately trained and competent in using the air compressor and associated tools. Provide training on safe operating procedures, hazard identification, and emergency response protocols.
10. Emergency Preparedness: Have a clear understanding of emergency procedures and how to respond to potential accidents or malfunctions. Know the location of emergency shut-off valves, fire extinguishers, and first aid kits.
By adhering to these safety considerations and implementing proper safety practices, the risk of accidents and injuries associated with operating an air compressor can be significantly reduced. Prioritizing safety promotes a secure and productive working environment.
editor by CX 2023-10-24
China high quality Manufacturers Direct Schneider Save Energy Screw Air Compressor air compressor for sale
Product Description
COMPANY PROFILE
KY-200KYG Air Compressor (can be customized) :
GENERAL FEATURES:
Permanent magnet inverter compressor because of its energy saving and high efficiency has become a hot and bright spot of the industry, the original air compressor energy consumption on the market, is gradually being the permanent magnet inverter compressor to replace or replacement, users can directly bring cost saveing of 20%-40%.
With the development of science and technology, air compressor is widely used in many industries such as machinery, metallurgy, building materials, electric power, chemical industry, food, textile and so on. However, the air compressor belongs to the high energy consumption equipment, power consumption in some industries accounted for more than 30% og the power consumption of production, it is commonly known as “electric tiger”.
SPECIAL FEATURES:
1,AIR PRESSURE STABILLTY
Due to the use of screw air compressor variable frequency stepless speed regulation characteristics of inverter, inverter controller or regulator through internal PID, can smoothly start; on consumption volatility is relatively large occasions, and can quicklyh adjust the response. Compared with the upper and lower limit switch control of the power frequency operation, the air pressure stability increases exponentially.
2,START NO IMPACT
Because the transducer itself contained the function of soft starter, starting current within the maximum rated current of 1.2 times, compared with the start frequency in general more than 6 times the rated current, start a little impact.
This impact is not only on the grid, the impact of the entire mechanical system, but also greatly reduced.
3,VARIABLE FLOW CONTROL
Power driven air compressor can only work in an exhaust, inverter air compressor can work in a wide range of exhaust. Frequency converter is based on the actual use of gas in real time to adjust the motor speed to control the amount of exhaust.
When the air volume is low, the air compressor can be automatically dormant. thereby greatly redcing the energy loss. The optimized control strategy can further improve the energy saving effect.
4,AC POWER SUPPLY VOLTAGE BETTER
Because of the over modulation technology of the inverter, the output voltage of the motor can be output when the voltage of the AC power supply is low, and the voltage of the output to the motor is too high.
For the generation of power, frequeucy conversion drive can show its advantages.
5,AC POWER SUPPLY VOLTAGE BETTER
Most of the working condition of the frequency conersion system is lower than the rated speed of the work, the host machine noise and wear down, prolongmain- tenance and service life.
If the fan is also driven by frequency conversion, can significantly reduce the nosie of air compressor work.
TECHNICAL PARAMETERS:
| Model | Power | Pressure (Mpa) |
Air flow | Noise | Stage | Exit pipe diameter |
Weight (KG) |
Dimensions (mm(LxWxH) |
| PE-10AVF | 7.5 | 8 | 1.0 | 60±2 |
Single grade |
3/4 |
280 | 1000*600*100 |
| 10 | 0.8 | |||||||
| PE-20AVF | 8 | 2.2 | 60±2 |
Single grade |
1 | 480 | 1150*800*1280 | |
| 10 | 1.8 | |||||||
| PE-30AVF | 22 | 8 | 3.8 | 62±2 |
Single grade |
11/4 |
520 | 1150*800*1280 |
| 10 | 3.0 | |||||||
| PE-40AVF | 30 | 8 | 5.0 |
63±2 | Single grade |
11/4 |
550 | 1150*800*1280 |
| 10 | 4.4 | |||||||
| PE-50AVF | 37 | 8 | 6.8 |
63±2 | Single grade |
11/2 |
650 | 1300*1000*1450 |
| 10 | 5.4 | |||||||
| PE-60AVF | 45 | 8 | 8.0 |
65±2 | Single grade |
11/2 |
750 | 1300*1000*1450 |
| 10 | 6.8 | |||||||
| PE-75AVF | 8 | 9.7 | 65±2 | Single grade |
2 | 1200 | 1700*1270*1500 | |
| 10 | 8.6 | |||||||
| PE-100AVF | 75 | 8 | 13.2 | 65±2 | Single grade |
2 | 1350 | 1700*1270*1500 |
| 10 | 16.1 |
ENERGY-SAVING EFFECT OF TWO-STAGE COMPRESSION:
According to the engineering thermodynamics theory, it is the most economical for the compressor with isothermal compres-
sion.Two-stage oil-injection screw air compressor is designed based on the above theory, it fully improves the cooling function through oil injection during the two-stage compression, plus the inter-stage cooling, by ensuring the temperature is above the pressure dew point, it can be close to isothermal compression as possible, so as to achieve the energy-saving effect.
At the same time, due to low compression ratio of the two-stage airend, the “internal leakage”is largely reduced in the compression process compared with the single-stage compression airend with the same power and same discharge pressure.On the contrary, the diplacement is increased, which means that the efficiency is increased, and the specific power is reduced.
Compared with the ordinary two-stage permanent magnetic compressor on the market,Moair uses the two-drive and two-stage compres- sion, which directly avoids the power loss inside the gear set.
Energy-saving advantages:
1,To reduce the bearing load, and improve the volumetric efficincy;
2,In the case of partial load operation, it can improve efficiency and become energy saving to a better extent.
3,The energy saving of two-stage screw air compressor is up to 15%-25% than that of the one-stage air compressor, which can save the considerable electricity fees every year.
About shipping
Why choose us?
FAQ:
1.Q:What do you need machine and quotation?
A: According to capacity and factory size ,we can give you details.
2.Q: Are you trading company or manufacturer ?
A:We are factory.
3.Q:How do we pack machine?
A:Exporting wooden cases
4.Q:Lead time
A:Around 25-30 days after the receipt of your deposit.
| Type: | High Pressure Gun |
|---|---|
| Usage: | Paint Spray Gun, Washing Gun, Hopper Gun, Garden Gun |
| Working Style: | Rotary Type |
| Air Wrench Type: | Pulse pneumatic wrench |
| Pneumatic Drill Range: | Tunnel |
| Degree of Automation: | Automatic |
| Customization: |
Available
|
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What are the advantages of using an air compressor in construction?
Using an air compressor in construction offers numerous advantages that contribute to increased efficiency, productivity, and versatility. Here are some key benefits of using air compressors in construction:
- Powering Pneumatic Tools: Air compressors are commonly used to power a wide range of pneumatic tools on construction sites. Tools such as jackhammers, nail guns, impact wrenches, drills, and sanders can be operated using compressed air. Pneumatic tools are often preferred due to their lightweight, compact design and ability to deliver high torque or impact force.
- Efficient Operation: Air compressors provide a continuous and reliable source of power for pneumatic tools, allowing for uninterrupted operation without the need for frequent battery changes or recharging. This helps to maintain a smooth workflow and reduces downtime.
- Portability: Many construction air compressors are designed to be portable, featuring wheels or handles for easy maneuverability on job sites. Portable air compressors can be transported to different areas of the construction site as needed, providing power wherever it is required.
- Versatility: Air compressors are versatile tools that can be used for various applications in construction. Apart from powering pneumatic tools, they can also be utilized for tasks such as inflating tires, cleaning debris, operating air-operated pumps, and powering air horns.
- Increased Productivity: The efficient operation and power output of air compressors enable construction workers to complete tasks more quickly and effectively. Pneumatic tools powered by air compressors often offer higher performance and faster operation compared to their electric or manual counterparts.
- Cost Savings: Air compressors can contribute to cost savings in construction projects. Pneumatic tools powered by air compressors are generally more durable and have longer lifespans compared to electric tools. Additionally, since air compressors use compressed air as their power source, they do not require the purchase or disposal of batteries or fuel, reducing ongoing operational expenses.
- Reduced Electrocution Risk: Construction sites can be hazardous environments, with the risk of electrocution from electrical tools or equipment. By utilizing air compressors and pneumatic tools, the reliance on electrical power is minimized, reducing the risk of electrocution accidents.
It is important to select the appropriate air compressor for construction applications based on factors such as required air pressure, volume, portability, and durability. Regular maintenance, including proper lubrication and cleaning, is crucial to ensure the optimal performance and longevity of air compressors in construction settings.
In summary, the advantages of using air compressors in construction include powering pneumatic tools, efficient operation, portability, versatility, increased productivity, cost savings, and reduced electrocution risk, making them valuable assets on construction sites.
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How does the horsepower of an air compressor affect its capabilities?
The horsepower of an air compressor is a crucial factor that directly impacts its capabilities and performance. Here’s a closer look at how the horsepower rating affects an air compressor:
Power Output:
The horsepower rating of an air compressor indicates its power output or the rate at which it can perform work. Generally, a higher horsepower rating translates to a greater power output, allowing the air compressor to deliver more compressed air per unit of time. This increased power output enables the compressor to operate pneumatic tools and equipment that require higher air pressure or greater airflow.
Air Pressure:
The horsepower of an air compressor is directly related to the air pressure it can generate. Air compressors with higher horsepower ratings have the capacity to produce higher air pressures. This is particularly important when operating tools or machinery that require specific air pressure levels to function optimally. For example, heavy-duty pneumatic tools like jackhammers or impact wrenches may require higher air pressure to deliver the necessary force.
Air Volume:
In addition to air pressure, the horsepower of an air compressor also affects the air volume or airflow it can provide. Higher horsepower compressors can deliver greater volumes of compressed air, measured in cubic feet per minute (CFM). This increased airflow is beneficial when using pneumatic tools that require a continuous supply of compressed air, such as paint sprayers or sandblasters.
Duty Cycle:
The horsepower rating of an air compressor can also influence its duty cycle. The duty cycle refers to the amount of time an air compressor can operate continuously before it needs to rest and cool down. Higher horsepower compressors often have larger and more robust components, allowing them to handle heavier workloads and operate for longer periods without overheating. This is particularly important in demanding applications where continuous and uninterrupted operation is required.
Size and Portability:
It’s worth noting that the horsepower rating can also affect the physical size and portability of an air compressor. Higher horsepower compressors tend to be larger and heavier due to the need for more substantial motors and components to generate the increased power output. This can impact the ease of transportation and maneuverability, especially in portable or mobile applications.
When selecting an air compressor, it is essential to consider the specific requirements of your intended applications. Factors such as desired air pressure, airflow, duty cycle, and portability should be taken into account. It’s important to choose an air compressor with a horsepower rating that aligns with the demands of the tools and equipment you plan to operate, ensuring optimal performance and efficiency.
Consulting the manufacturer’s specifications and guidelines can provide valuable information on how the horsepower rating of an air compressor corresponds to its capabilities and suitability for different tasks.
What are the key components of an air compressor system?
An air compressor system consists of several key components that work together to generate and deliver compressed air. Here are the essential components:
1. Compressor Pump: The compressor pump is the heart of the air compressor system. It draws in ambient air and compresses it to a higher pressure. The pump can be reciprocating (piston-driven) or rotary (screw, vane, or scroll-driven) based on the compressor type.
2. Electric Motor or Engine: The electric motor or engine is responsible for driving the compressor pump. It provides the power necessary to operate the pump and compress the air. The motor or engine’s size and power rating depend on the compressor’s capacity and intended application.
3. Air Intake: The air intake is the opening or inlet through which ambient air enters the compressor system. It is equipped with filters to remove dust, debris, and contaminants from the incoming air, ensuring clean air supply and protecting the compressor components.
4. Compression Chamber: The compression chamber is where the actual compression of air takes place. In reciprocating compressors, it consists of cylinders, pistons, valves, and connecting rods. In rotary compressors, it comprises intermeshing screws, vanes, or scrolls that compress the air as they rotate.
5. Receiver Tank: The receiver tank, also known as an air tank, is a storage vessel that holds the compressed air. It acts as a buffer, allowing for a steady supply of compressed air during peak demand periods and reducing pressure fluctuations. The tank also helps separate moisture from the compressed air, allowing it to condense and be drained out.
6. Pressure Relief Valve: The pressure relief valve is a safety device that protects the compressor system from over-pressurization. It automatically releases excess pressure if it exceeds a predetermined limit, preventing damage to the system and ensuring safe operation.
7. Pressure Switch: The pressure switch is an electrical component that controls the operation of the compressor motor. It monitors the pressure in the system and automatically starts or stops the motor based on pre-set pressure levels. This helps maintain the desired pressure range in the receiver tank.
8. Regulator: The regulator is a device used to control and adjust the output pressure of the compressed air. It allows users to set the desired pressure level for specific applications, ensuring a consistent and safe supply of compressed air.
9. Air Outlet and Distribution System: The air outlet is the point where the compressed air is delivered from the compressor system. It is connected to a distribution system comprising pipes, hoses, fittings, and valves that carry the compressed air to the desired application points or tools.
10. Filters, Dryers, and Lubricators: Depending on the application and air quality requirements, additional components such as filters, dryers, and lubricators may be included in the system. Filters remove contaminants, dryers remove moisture from the compressed air, and lubricators provide lubrication to pneumatic tools and equipment.
These are the key components of an air compressor system. Each component plays a crucial role in the generation, storage, and delivery of compressed air for various industrial, commercial, and personal applications.
editor by CX 2023-10-23
China manufacturer 4kw Indestrial Air Compressor Screw Air Compressor Top Quality for Fiber Laser Cutting Application air compressor for sale
Product Description
Q1: What information do I need to provide to get the suitable machine?
1. How much air delivery capacity ( Unit:CFM or M3/Min )
2 How much working pressure ( Unit:PSI, Bar or Mpa )
3.What is the voltage and frequency of my country of residence ( V/Hz )
4. Whether I need other accessories such as air tank, filters and/or air dryers.
Tell us the answer, we will offer scheme for you!
Q2: What are the general unit conversion?
1bar = 0.1Mpa = 14.5psi 1m³/min = 35.32cfm 1KW = 1.34HP
Q3: Are you factory or trading company?
We are factory. Our factory is located in 39 Xihu (West Lake) Dis. Rd, HangZhou, ZHangZhoug
Q4: Which trade term can you accept?
FOB, CIF, CFR, EXW, etc.
Q5: How long will you take to arrange production?
15 days for Regular Products, 35 days for Customizing Models
SPECIFICATION
| MODEL | LZN-5-8 |
| Ambient Temperature | -5ºC to +45 ºC |
| Max Pressure (bar) | 8 |
| Air Delivery (m3/min) | 0.6 |
| Compression Stage | Single Stage Compression |
| Cooling Method | Air Cooled |
| Discharge Temperature (ºC) | ≤ 75ºC |
| Oil Cotent (ppm) | ≤3 |
| Transmission Method | Belt Driven |
| Sound Level dB(A) | 66±3 |
| Lubricating Oil Amount | 3.5L |
| Motor Power | 4KW/5HP |
| Motor Level Of Protection | IP55 |
| Voltage | 380V/3ph/50Hz |
| Dimensions (mm) | 1570×650×1400(L*W*H) |
| Weight | 300KG |
| Discharge Outlet Thread | 1/2” |
| Lubrication Style: | Lubricated |
|---|---|
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Installation Type: | Movable Type |
| Type: | Twin-Screw Compressor |
| Receiver Vol: | 350L/90gal |
| Samples: |
US$ 1450/set
1 set(Min.Order) | |
|---|
| Customization: |
Available
|
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|---|
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How does variable speed drive technology improve air compressor efficiency?
Variable Speed Drive (VSD) technology improves air compressor efficiency by allowing the compressor to adjust its motor speed to match the compressed air demand. This technology offers several benefits that contribute to energy savings and enhanced overall system efficiency. Here’s how VSD technology improves air compressor efficiency:
1. Matching Air Demand:
Air compressors equipped with VSD technology can vary the motor speed to precisely match the required compressed air output. Traditional fixed-speed compressors operate at a constant speed regardless of the actual demand, leading to energy wastage during periods of lower air demand. VSD compressors, on the other hand, ramp up or down the motor speed to deliver the necessary amount of compressed air, ensuring optimal energy utilization.
2. Reduced Unloaded Running Time:
Fixed-speed compressors often run unloaded during periods of low demand, where they continue to consume energy without producing compressed air. VSD technology eliminates or significantly reduces this unloaded running time by adjusting the motor speed to closely follow the air demand. As a result, VSD compressors minimize energy wastage during idle periods, leading to improved efficiency.
3. Soft Starting:
Traditional fixed-speed compressors experience high inrush currents during startup, which can strain the electrical system and cause voltage dips. VSD compressors utilize soft starting capabilities, gradually ramping up the motor speed instead of instantly reaching full speed. This soft starting feature reduces mechanical and electrical stress, ensuring a smooth and controlled startup, and minimizing energy spikes.
4. Energy Savings at Partial Load:
In many applications, compressed air demand varies throughout the day or during different production cycles. VSD compressors excel in such scenarios by operating at lower speeds during periods of lower demand. Since power consumption is proportional to motor speed, running the compressor at reduced speeds significantly reduces energy consumption compared to fixed-speed compressors that operate at a constant speed regardless of the demand.
5. Elimination of On/Off Cycling:
Fixed-speed compressors often use on/off cycling to adjust the compressed air output. This cycling can result in frequent starts and stops, which consume more energy and cause mechanical wear. VSD compressors eliminate the need for on/off cycling by continuously adjusting the motor speed to meet the demand. By operating at a consistent speed within the required range, VSD compressors minimize energy losses associated with frequent cycling.
6. Enhanced System Control:
VSD compressors offer advanced control capabilities, allowing for precise monitoring and adjustment of the compressed air system. These systems can integrate with sensors and control algorithms to maintain optimal system pressure, minimize pressure fluctuations, and prevent excessive energy consumption. The ability to fine-tune the compressor’s output based on real-time demand contributes to improved overall system efficiency.
By utilizing variable speed drive technology, air compressors can achieve significant energy savings, reduce operational costs, and enhance their environmental sustainability by minimizing energy wastage and optimizing efficiency.
What is the role of air compressors in manufacturing and industrial processes?
Air compressors play a crucial role in various manufacturing and industrial processes, providing a reliable source of compressed air that powers a wide range of equipment and tools. Here are some key roles of air compressors in manufacturing and industrial settings:
1. Pneumatic Tools and Equipment:
Air compressors power a wide range of pneumatic tools and equipment used in manufacturing processes. These tools include impact wrenches, air drills, sanders, grinders, nail guns, and spray guns. Compressed air provides the necessary force and energy for these tools, enabling efficient and precise operations.
2. Automation and Control Systems:
Compressed air is used in automation and control systems within manufacturing facilities. Pneumatic actuators and valves use compressed air to control the movement of machinery and components. These systems are widely used in assembly lines, packaging operations, and material handling processes.
3. Air Blowing and Cleaning:
Compressed air is employed for blowing and cleaning applications in manufacturing and industrial processes. Air blowguns and air nozzles are used to remove debris, dust, and contaminants from surfaces, machinery, and products. Compressed air is also used for drying, cooling, and purging operations.
4. Air Separation and Gas Generation:
Air compressors are used in air separation plants to generate industrial gases such as nitrogen, oxygen, and argon. These gases are essential for various industrial processes, including metal fabrication, chemical production, and food packaging.
5. HVAC Systems:
Compressed air is utilized in heating, ventilation, and air conditioning (HVAC) systems. It powers pneumatic actuators for damper control, pneumatic controls for pressure regulation, and pneumatic valves for flow control in HVAC applications.
6. Air Compression for Storage and Transport:
Compressed air is used for storage and transport purposes in manufacturing and industrial settings. It is often used to pressurize storage tanks or containers that hold gases or liquids. Compressed air also facilitates the transfer of materials through pipelines and pneumatic conveying systems.
7. Process Instrumentation:
Compressed air is utilized in process instrumentation and control systems. It powers pneumatic instruments such as pressure gauges, flow meters, and control valves. These instruments play a critical role in monitoring and regulating various parameters in industrial processes.
8. Material Handling and Pneumatic Conveying:
In manufacturing and industrial facilities, compressed air is used for material handling and pneumatic conveying systems. It enables the movement of bulk materials such as powders, granules, and pellets through pipelines, facilitating efficient and controlled material transfer.
Overall, air compressors are vital components in manufacturing and industrial processes, providing a versatile and efficient source of power for a wide range of applications. The specific role of air compressors may vary depending on the industry, process requirements, and operational needs.
Can air compressors be used for automotive applications?
Yes, air compressors can be used for various automotive applications and are commonly found in automotive repair shops, garages, and even in some vehicles. Here are some automotive applications where air compressors are frequently utilized:
1. Tire Inflation: Air compressors are commonly used to inflate tires in automotive applications. They provide a convenient and efficient way to inflate tires to the recommended pressure, ensuring optimal tire performance, fuel efficiency, and safety.
2. Air Tools: Air compressors power a wide range of pneumatic tools used in automotive repair and maintenance. These tools include impact wrenches, ratchet wrenches, air hammers, pneumatic drills, and sanders. Air-powered tools are favored for their high torque and power-to-weight ratio, making them suitable for heavy-duty automotive tasks.
3. Spray Painting: Air compressors are commonly used in automotive painting applications. They power airbrushes and spray guns that are used to apply paint, primer, and clear coats. Air compressors provide the necessary air pressure to atomize the paint and deliver a smooth and even finish.
4. Brake System Maintenance: Air compressors play a crucial role in maintaining and diagnosing automotive brake systems. They are used to pressurize the brake lines, allowing for proper bleeding of the system and detection of leaks or faults.
5. Suspension Systems: Some automotive suspension systems, such as air suspensions, rely on air compressors to maintain the desired air pressure in the suspension components. The compressor inflates or deflates the suspension as needed to provide a comfortable ride and optimal handling.
6. Cleaning and Dusting: Air compressors are used for cleaning automotive parts, blowing away dust and debris, and drying surfaces. They provide a high-pressure stream of air that effectively cleans hard-to-reach areas.
7. Air Conditioning Systems: Air compressors are a key component in automotive air conditioning systems. They compress and circulate refrigerant, allowing the system to cool and dehumidify the air inside the vehicle.
When using air compressors for automotive applications, it’s important to consider the specific requirements of the task at hand. Ensure that the air compressor has the necessary pressure and capacity to meet the demands of the application. Additionally, use appropriate air hoses, fittings, and tools that are compatible with the compressor’s output.
Overall, air compressors are versatile and valuable tools in the automotive industry, providing efficient power sources for a wide range of applications, from tire inflation to powering pneumatic tools and supporting various automotive systems.
editor by CX 2023-10-20
China Best Sales 22kw 30HP Rotary Electric Variable Speed Industrial Screw Air Compressor for Sale air compressor repair near me
Product Description
22kw 30HP Rotary Electric Variable Speed Industrial Screw Air Compressor for Sale
Product description
1. High-efficiency permanent magnet motors are more energy-efficient than ordinary three-phase asynchronous motors
2.The host adopts a new generation of profiled host, an integrated shaft structure, compact structure, stable operation and high energy efficiency
3.Intelligent control, reasonable design, high reliability of the whole machine, simple and convenient daily maintenance
4.PID fuzzy control makes the pressure control more accurate and the equipment runs more smoothly
Technical Parameter
| Model | Air delivery (m3/min) |
Power kW |
Noise (DB) |
Outlet diameter | Dimension (mm) |
Weight (kg) |
|||||
| 0.8Mpa | Length | Width | Height | ||||||||
| SEM-10A | 1.01 | 7.5 | 65±2 | RP3/4 | 862 | 662 | 832 | 125 | |||
| SEM-20A | 2.30 | 15 | 70±2 | G3/4 | 1110 | 750 | 1571 | 236 | |||
| SEM-30A | 3.40 | 22 | 70±2 | G1 | 1210 | 800 | 1160 | 301 | |||
| SEM-50A | 6.10 | 37 | 70±2 | G1 1/2 | 1250 | 1571 | 1250 | 460 | |||
Detailed description
1.Rotor
Rotors are asymmetric in profile, backed up by ball bearings and roller bearings. Operates at a low speed, thereby low in abrasion and maintenance expenses, air end is long service life.
2.Control panel
Intelligent microcomputer-based control technology can monitor and control in all aspects the complete machine following your instructions, remote control realizes unattended operation.
3.Oil filter
Rotary filters are applied to completely remove the impurities in the lubricating oil, easy to replace and free of oil impregnate.
4.Air filter
Original imported filter material,high efficiency 3 levels air separator, keep internal cleanliness of the system effectively.
5.Cooler
The cooler is located separately from the internal isolation of the chassis,so that the cooling fans would suck air with normal temperature from outside.Compared to cooling by using the air of 45~65°Cinside the chassis,the cooling fans could save over 30% energy when the temperature of the air outlet decreases 3~8°C.
6.Excellent quality of motors
Professional customized high efficiency permanent magnet motor,Compared to normal motors, Permanent magnet motor more excellent energy saving.protection grade:IP65
7.The air end of compressor is of high efficiency and long life
Excellent CHINAMFG bearings are adopted for compressor air end to better improve their use efficiency,reduce abrasion.and to realize long term operation with no faults,low noise and long life.
Application Industry
Air compressors are widely used in industries to meet customers’ various gas needs,such as Industrial equipment,pipelines, printing service, electric power, metallurgy, oil&gas, power plants, shipbuilding, plastics, painting, textile, blow molding, steel industry, chemical industry, shipyard, machanical etc.
Company Profile
Dehaha Compressor was founded in 1996 with over 150 skilled employees and more than 25 R&D engineersteams ‘ .
We focus on the research & develop,manufacture and energy-saving solutions of screw air compressor to create
value for customers and society.In 2018 our total sales volume approached 15 million US dollars.By over 23 years
enhanced experiences of designing,producing and marketing,today our valued customers are over 130 countries. Germany Standard and 13 years exporting experience help us won more than 50 loyal overseas agents.
Dehaha’s primary businesses focus in following key areas:
Oil-injected rotary screw compressors
Portable screw air compressors
Oil free air compressors
High pressure air compressors
Air treatment equipment
At Dehaha,we earn our customers’ trust and satisfaction by manufacturing the superior quality compressed air
products for all industries.All of our products are designed for reliable performance,easy maintenance,and maximum
energy efficiency.We have sales representatives who can speak English,Spanish,French,and Russian which makes
it easier for our clients from all over the world to interact and negotiate with us.
Dehaha continuously innovates product development and management to meet customers’ demand.The powerful enterprise culture and continuous innovation make CHINAMFG improved rapidly to reach the business principle”Energy Saving First, Mutual Value Shared”. CHINAMFG mission is to be a world-renowned high-end brand,with sustainable development,constantly improving its own value and sharing it with our customers and staff.Committed to offer our customers a silent and energy-saving manufactured products.
Certificates
Our exhibition
Our service
1. 24h/7 after sales support in different languages
2. Follow up the in products in 2 months interval by email or call
3.Guidance of installation and commissioning on site can be provided by factory-trained technicians
4. Technical training for customers in CHINAMFG air compressor factory or working site.
5. plenty of drginal spare parts with proven quality are all available from our stocks in Jianhgsu .
6. All kinds of technical documents in different languges.
FAQ
1.Why customer choose us?
DHH CHINAMFG ZheJiang CO.,LTD.with 23 years old history,we are specialized in Rotary Screw Air Compressor.Germany Standard and 13 years exporting experience help us won more than 30 loyal foreign agents.We warmly welcome your small trial order for quality or market test.
2.Are you a manufacturer or trading company?
We are professional manufacturer with big modern factory in HangZhou,China,with professional design team.Both OEM & ODM service can be accepted.
3.Where is your factory located? How can I visit there?
Our factory is located in HangZhou City, ZheJiang Province, China. We can pick up you from ZheJiang , it’s about 1 hour from ZheJiang Xihu (West Lake) Dis. Airport to our factory. Warmly welcome to visit us!
4.What’s your delivery time?
380V 50HZ we can delivery the goods within 14 days. Other electricity or other color we will delivery within 22 days,if urgently order,pls contact our sales in advance.
5.How long is your air compressor warranty?
One year for the whole machine and 2 years for screw air end, except consumable spare parts and we can provide some spare parts of the machines.
6.How does your factory do regarding quality control?
Quality is everything. we always attach great importance to quality controlling from the very beginning to the very end. Our factory has gained ISO9001:2015 authentication and CE certificate.
7.How long could your air compressor be used?
Generally, more than 10 years.
8. What’s payment term?
T/T,L/C,D/P,Western Union,Paypal,Credit Card,and etc.Also we could accept USD, RMB, Euro and other currency.
9.How about your customer service?
24 hours on-line service available.48 hours problem solved promise.
10.How about your after-sales service?
(1) Provide customers with installation and commissioning online instructions.
(2) Well-trained engineers available to overseas service.
(3) CHINAMFG agents and after service available.
| After-sales Service: | Online Support |
|---|---|
| Warranty: | 24montrhs |
| Lubrication Style: | Lubricated |
| Customization: |
Available
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Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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How does variable speed drive technology improve air compressor efficiency?
Variable Speed Drive (VSD) technology improves air compressor efficiency by allowing the compressor to adjust its motor speed to match the compressed air demand. This technology offers several benefits that contribute to energy savings and enhanced overall system efficiency. Here’s how VSD technology improves air compressor efficiency:
1. Matching Air Demand:
Air compressors equipped with VSD technology can vary the motor speed to precisely match the required compressed air output. Traditional fixed-speed compressors operate at a constant speed regardless of the actual demand, leading to energy wastage during periods of lower air demand. VSD compressors, on the other hand, ramp up or down the motor speed to deliver the necessary amount of compressed air, ensuring optimal energy utilization.
2. Reduced Unloaded Running Time:
Fixed-speed compressors often run unloaded during periods of low demand, where they continue to consume energy without producing compressed air. VSD technology eliminates or significantly reduces this unloaded running time by adjusting the motor speed to closely follow the air demand. As a result, VSD compressors minimize energy wastage during idle periods, leading to improved efficiency.
3. Soft Starting:
Traditional fixed-speed compressors experience high inrush currents during startup, which can strain the electrical system and cause voltage dips. VSD compressors utilize soft starting capabilities, gradually ramping up the motor speed instead of instantly reaching full speed. This soft starting feature reduces mechanical and electrical stress, ensuring a smooth and controlled startup, and minimizing energy spikes.
4. Energy Savings at Partial Load:
In many applications, compressed air demand varies throughout the day or during different production cycles. VSD compressors excel in such scenarios by operating at lower speeds during periods of lower demand. Since power consumption is proportional to motor speed, running the compressor at reduced speeds significantly reduces energy consumption compared to fixed-speed compressors that operate at a constant speed regardless of the demand.
5. Elimination of On/Off Cycling:
Fixed-speed compressors often use on/off cycling to adjust the compressed air output. This cycling can result in frequent starts and stops, which consume more energy and cause mechanical wear. VSD compressors eliminate the need for on/off cycling by continuously adjusting the motor speed to meet the demand. By operating at a consistent speed within the required range, VSD compressors minimize energy losses associated with frequent cycling.
6. Enhanced System Control:
VSD compressors offer advanced control capabilities, allowing for precise monitoring and adjustment of the compressed air system. These systems can integrate with sensors and control algorithms to maintain optimal system pressure, minimize pressure fluctuations, and prevent excessive energy consumption. The ability to fine-tune the compressor’s output based on real-time demand contributes to improved overall system efficiency.
By utilizing variable speed drive technology, air compressors can achieve significant energy savings, reduce operational costs, and enhance their environmental sustainability by minimizing energy wastage and optimizing efficiency.
How are air compressors used in refrigeration and HVAC systems?
Air compressors play a vital role in refrigeration and HVAC (Heating, Ventilation, and Air Conditioning) systems, providing the necessary compression of refrigerant gases and facilitating the heat transfer process. Here are the key ways in which air compressors are used in refrigeration and HVAC systems:
1. Refrigerant Compression:
In refrigeration systems, air compressors are used to compress the refrigerant gas, raising its pressure and temperature. This compressed gas then moves through the system, where it undergoes phase changes and heat exchange to enable cooling or heating. The compressor is the heart of the refrigeration cycle, as it pressurizes and circulates the refrigerant.
2. Refrigeration Cycle:
The compression of refrigerant gas by the air compressor is an essential step in the refrigeration cycle. After compression, the high-pressure, high-temperature gas flows to the condenser, where it releases heat and condenses into a liquid. The liquid refrigerant then passes through an expansion valve or device, which reduces its pressure and temperature. This low-pressure, low-temperature refrigerant then enters the evaporator, absorbing heat from the surrounding environment and evaporating back into a gas. The cycle continues as the gas returns to the compressor for re-compression.
3. HVAC Cooling and Heating:
In HVAC systems, air compressors are used to facilitate cooling and heating processes. The compressor compresses the refrigerant gas, which allows it to absorb heat from the indoor environment in the cooling mode. The compressed gas releases heat in the outdoor condenser unit and then circulates back to the compressor to repeat the cycle. In the heating mode, the compressor reverses the refrigeration cycle, absorbing heat from the outdoor air or ground source and transferring it indoors.
4. Air Conditioning:
Air compressors are an integral part of air conditioning systems, which are a subset of HVAC systems. Compressed refrigerant gases are used to cool and dehumidify the air in residential, commercial, and industrial buildings. The compressor pressurizes the refrigerant, initiating the cooling cycle that removes heat from the indoor air and releases it outside.
5. Compressor Types:
Refrigeration and HVAC systems utilize different types of air compressors. Reciprocating compressors, rotary screw compressors, and scroll compressors are commonly used in these applications. The selection of the compressor type depends on factors such as system size, capacity requirements, efficiency, and application-specific considerations.
6. Energy Efficiency:
Efficient operation of air compressors is crucial for refrigeration and HVAC systems. Energy-efficient compressors help minimize power consumption and reduce operating costs. Additionally, proper compressor sizing and system design contribute to the overall energy efficiency of refrigeration and HVAC systems.
By effectively compressing refrigerant gases and facilitating the heat transfer process, air compressors enable the cooling and heating functions in refrigeration and HVAC systems, ensuring comfortable indoor environments and efficient temperature control.
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How do you choose the right size of air compressor for your needs?
Choosing the right size of air compressor is essential to ensure optimal performance and efficiency for your specific needs. Here are some factors to consider when selecting the appropriate size:
1. Air Demand: Determine the air demand requirements of your applications. Calculate the total CFM (Cubic Feet per Minute) needed by considering the air consumption of all the pneumatic tools and equipment that will be operated simultaneously. Choose an air compressor with a CFM rating that meets or exceeds this total demand.
2. Pressure Requirements: Consider the required operating pressure for your applications. Check the PSI (Pounds per Square Inch) rating of the tools and equipment you will be using. Ensure that the air compressor you choose can deliver the necessary pressure consistently.
3. Duty Cycle: Evaluate the duty cycle of the air compressor. The duty cycle represents the percentage of time the compressor can operate within a given time period without overheating or experiencing performance issues. If you require continuous or heavy-duty operation, choose a compressor with a higher duty cycle.
4. Power Source: Determine the available power source at your location. Air compressors can be powered by electricity or gasoline engines. Ensure that the chosen compressor matches the available power supply and consider factors such as voltage, phase, and fuel requirements.
5. Portability: Assess the portability requirements of your applications. If you need to move the air compressor frequently or use it in different locations, consider a portable or wheeled compressor that is easy to transport.
6. Space and Noise Constraints: Consider the available space for installation and the noise restrictions in your working environment. Choose an air compressor that fits within the allocated space and meets any noise regulations or requirements.
7. Future Expansion: Anticipate any potential future expansions or increases in air demand. If you expect your air demand to grow over time, it may be wise to choose a slightly larger compressor to accommodate future needs and avoid the need for premature replacement.
8. Budget: Consider your budgetary constraints. Compare the prices of different air compressor models while ensuring that the chosen compressor meets your specific requirements. Keep in mind that investing in a higher-quality compressor may result in better performance, durability, and long-term cost savings.
By considering these factors and evaluating your specific needs, you can choose the right size of air compressor that will meet your air demand, pressure requirements, and operational preferences, ultimately ensuring efficient and reliable performance.
editor by CX 2023-10-20
China high quality 55kw 75kw 90kw CHINAMFG Oil-Injected Fixed Speed Rotary Screw Air Compressor 50Hz 60Hz air compressor for car
Product Description
Crownwell Oil-Injected Rotary Screw Compressors
CWD 7-400 & CWD 7-400 PM
Power output: 7-400 kW / 10-500 hp
Delivery rate: 0.8-71.2 m3/min / 28-2514 cfm
Pressure range: 7-13 bar / 100-190 psig
CROWNWELL COMPRESSOR – HIGHEST STHangZhouRD
SIMPLICITY BUT NOT SIMPLE
For 3 generations, customers from mechanical engineering, industry and trade have relied on CHINAMFG know-how when it comes to plHangZhou, developing and manufacturing compressed air systems. They are fully aware of the fact that CHINAMFG AIR is more than just ordinary compressed air: utmost safety, outstanding efficiency, excellent quality, maximized flexibility along with dependable service are the ingredients to transform CHINAMFG AIR into air to work with – in China, in Asia and in more than 102 countries around the world.
The III generation, the basis for economical compressed air production
The Know-How
More than decades of know-how in manufacturing for the compressed air market. World wide knowledge in different compressed air applications have guided the development of customer specified stationary screw compressors.
Technical Advancement for your Benefit
The advantage of CHINAMFG lies in its simplified construction. Fewer components are utilized. This means a 60% reduction in main and wearing parts and over 70% fewer pipes and connections. In turn, this greatly reduces the risk of leakages, making the system environmentally friendly. Safe direct drive operation without V-belt transmission.
The CHINAMFG CHINAMFG works in the following way:
Ambient air is drawn through the intake filter and the multifunctional control system into the CHINAMFG block. This block consists of a pair of screw rotors. The main rotor, driven by an electric motor, takes the secondary rotor with it. The air is drawn in by the rotation of both of the interlocking rotors and is continually compressed. During rotation, coolant is injected into the rotors and forms a hydrostatic film between the main and secondary rotors. The function of the coolant is to seal the rotors, lubricate the bearings and adsorb the compression heat. Before compressed air leaves the compressor ( at 80 ºC approx.) it is separated from the coolant before being cooled in the aftercooler to approx.. 8ºC to 12ºC above the ambient temperature. The coolant then passes to the thermostatic control block and filter, before entering the cooler where it is cooled from approx.. 80ºC down to 50ºC. It is then injected back into the CHINAMFG block.
Features:
Direct drive via flexible coupling.
Fully encapsulated CHINAMFG CHINAMFG block.
Standard electric motor Protection Index IP23 and IP54.
User friendly service access.
Top quality, washable, oil resistant sound insulation.
Ready for operation, prewired and fully enclosed.
With operating mode selector switch Automatic-Off-Continuous.
Centrally mounted cooling fan provided for compressed air and lubricant coolers.
Compact and neat cabinet design.
Optional Equipment:
Sense of rotation
Multiple unit control with automatic base load selection
Full motor protection
Mains isolator switch for wall mounting
Beyond these features we offer a wide choice of compressed air accessories in reference to our compressor product range.
Energy Recovery Systems CROWNWELL-THERM
Compressed Air Filters
Compressed Air Dryers
Condensate Traps
Oil-Water Separators
Compressed Air Receivers
Crownwell OIL-INJECTED FIXED SPEED COMPRESSOR
TECHNICAL SPECIFICATIONS CWD 7-400
(7.5-400kW / 10-500hp)
| Model | Motor Power kW / hp |
Free Air Delivery m3/min |
Noise Level dB(A) |
Dimension L * W * H mm |
Weight Kg |
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| 7barg | 8barg | 10barg | 13barg | |||||
| CWD7 | 7.5 / 10 | 1.3 | 1.2 | 1.0 | 0.8 | 66 | 880*700*920 | 240 |
| CWD11 | 11 / 15 | 1.7 | 1.6 | 1.4 | 1.2 | 68 | 1080*750*1000 | 400 |
| CWD15 | 15 / 20 | 2.5 | 2.3 | 2.1 | 1.9 | 68 | 1080*750*1000 | 420 |
| CWD18 | 18.5 / 25 | 3.2 | 3.0 | 2.7 | 2.4 | 68 | 1280*850*1160 | 550 |
| CWD22 | 22 / 30 | 3.8 | 3.6 | 3.2 | 2.8 | 68 | 1280*850*1160 | 580 |
| CWD30 | 30 / 40 | 5.3 | 5.0 | 4.5 | 4.0 | 68 | 1280*850*1160 | 600 |
| CWD37 | 37 / 50 | 6.8 | 6.2 | 5.6 | 5.0 | 68 | 1400*1000*1290 | 800 |
| CWD45 | 45 / 60 | 8.0 | 7.3 | 7.0 | 5.9 | 72 | 1400*1000*1290 | 850 |
| CWD55 | 55 / 75 | 10.1 | 9.5 | 8.7 | 7.8 | 72 | 1800*1230*1570 | 1660 |
| CWD75 | 75 / 100 | 13.6 | 12.8 | 12.3 | 10.2 | 72 | 1800*1230*1570 | 1800 |
| CWD90 | 90 / 125 | 16.2 | 15.5 | 14.0 | 12.5 | 72 | 1800*1230*1570 | 1900 |
| CWD110 | 110 / 150 | 21.2 | 19.8 | 17.8 | 15.5 | 72 | 2400*1470*1840 | 2500 |
| CWD132 | 132 / 180 | 24.5 | 23.2 | 20.5 | 17.8 | 75 | 2400*1470*1840 | 2700 |
| CWD160 | 160 / 215 | 28.8 | 27.8 | 25.0 | 22.4 | 75 | 2400*1470*1840 | 3000 |
| CWD185 | 185 / 250 | 32.5 | 31.2 | 28.0 | 25.8 | 75 | 3150*1980*2150 | 3500 |
| CWD200 | 200 / 270 | 36.0 | 34.3 | 30.5 | 28.0 | 82 | 3150*1980*2150 | 4000 |
| CWD250 | 250 / 350 | 43.0 | 41.5 | 38.2 | 34.9 | 82 | 3150*1980*2150 | 4500 |
| CWD315 | 315 / 400 | 51.0 | 50.2 | 44.5 | 39.5 | 82 | 3150*1980*2150 | 6000 |
| CWD355 | 355 / 450 | 64.0 | 61.0 | 56.5 | 49.0 | 84 | 3150*1980*2150 | 6500 |
| CWD400 | 400 / 500 | 71.2 | 68.1 | 62.8 | 52.2 | 84 | 3150*1980*2150 | 7200 |
- Unit performance measured according to ISO 1217, Annex C, Edition 4 (2009)
Reference conditions:
-Relative humidity 0%
-Absolute inlet pressure: 1 bar (a) (14.5 psi)
-Intake air temperature: 20°C, 68°F
- Noise level measured according to ISO 2151:2004, operation at max. operating pressure and max. speed; tolerance: ±3 dB(A)
| Lubrication Style: | Lubricated |
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| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Customization: |
Available
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Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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How are air compressors utilized in pharmaceutical manufacturing?
Air compressors play a crucial role in pharmaceutical manufacturing, where they are utilized for various critical applications. The pharmaceutical industry requires a reliable source of clean and compressed air to ensure the safety, efficiency, and quality of its processes. Here’s an overview of how air compressors are utilized in pharmaceutical manufacturing:
1. Manufacturing Processes:
Air compressors are used in numerous manufacturing processes within the pharmaceutical industry. Compressed air is employed for tasks such as mixing and blending of ingredients, granulation, tablet compression, coating, and encapsulation of pharmaceutical products. The controlled delivery of compressed air facilitates precise and consistent manufacturing processes, ensuring the production of high-quality pharmaceuticals.
2. Instrumentation and Control Systems:
Pharmaceutical manufacturing facilities rely on compressed air for powering instrumentation and control systems. Compressed air is used to operate pneumatic valves, actuators, and control devices that regulate the flow of fluids, control temperature and pressure, and automate various processes. The clean and dry nature of compressed air makes it ideal for maintaining the integrity and accuracy of these critical control mechanisms.
3. Packaging and Filling:
Air compressors are employed in pharmaceutical packaging and filling processes. Compressed air is used to power machinery and equipment for bottle cleaning, labeling, capping, and sealing of pharmaceutical products. Compressed air provides the necessary force and precision for efficient and reliable packaging, ensuring product safety and compliance.
4. Cleanroom Environments:
Pharmaceutical manufacturing often takes place in controlled cleanroom environments to prevent contamination and maintain product quality. Air compressors are used to supply clean and filtered compressed air to these cleanrooms, ensuring a controlled and sterile environment for the production of pharmaceuticals. Compressed air is also utilized in cleanroom air showers and air curtains for personnel and material decontamination.
5. Laboratory Applications:
In pharmaceutical laboratories, air compressors are utilized for various applications. Compressed air is used in laboratory instruments, such as gas chromatographs, mass spectrometers, and other analytical equipment. It is also employed in clean air cabinets, fume hoods, and laminar flow benches, providing a controlled and clean environment for testing, analysis, and research.
6. HVAC Systems:
Air compressors are involved in heating, ventilation, and air conditioning (HVAC) systems in pharmaceutical manufacturing facilities. Compressed air powers the operation of HVAC controls, dampers, actuators, and air handling units, ensuring proper air circulation, temperature control, and environmental conditions in various manufacturing areas.
By utilizing air compressors in pharmaceutical manufacturing, the industry can maintain strict quality standards, enhance operational efficiency, and ensure the safety and efficacy of pharmaceutical products.
How are air compressors used in refrigeration and HVAC systems?
Air compressors play a vital role in refrigeration and HVAC (Heating, Ventilation, and Air Conditioning) systems, providing the necessary compression of refrigerant gases and facilitating the heat transfer process. Here are the key ways in which air compressors are used in refrigeration and HVAC systems:
1. Refrigerant Compression:
In refrigeration systems, air compressors are used to compress the refrigerant gas, raising its pressure and temperature. This compressed gas then moves through the system, where it undergoes phase changes and heat exchange to enable cooling or heating. The compressor is the heart of the refrigeration cycle, as it pressurizes and circulates the refrigerant.
2. Refrigeration Cycle:
The compression of refrigerant gas by the air compressor is an essential step in the refrigeration cycle. After compression, the high-pressure, high-temperature gas flows to the condenser, where it releases heat and condenses into a liquid. The liquid refrigerant then passes through an expansion valve or device, which reduces its pressure and temperature. This low-pressure, low-temperature refrigerant then enters the evaporator, absorbing heat from the surrounding environment and evaporating back into a gas. The cycle continues as the gas returns to the compressor for re-compression.
3. HVAC Cooling and Heating:
In HVAC systems, air compressors are used to facilitate cooling and heating processes. The compressor compresses the refrigerant gas, which allows it to absorb heat from the indoor environment in the cooling mode. The compressed gas releases heat in the outdoor condenser unit and then circulates back to the compressor to repeat the cycle. In the heating mode, the compressor reverses the refrigeration cycle, absorbing heat from the outdoor air or ground source and transferring it indoors.
4. Air Conditioning:
Air compressors are an integral part of air conditioning systems, which are a subset of HVAC systems. Compressed refrigerant gases are used to cool and dehumidify the air in residential, commercial, and industrial buildings. The compressor pressurizes the refrigerant, initiating the cooling cycle that removes heat from the indoor air and releases it outside.
5. Compressor Types:
Refrigeration and HVAC systems utilize different types of air compressors. Reciprocating compressors, rotary screw compressors, and scroll compressors are commonly used in these applications. The selection of the compressor type depends on factors such as system size, capacity requirements, efficiency, and application-specific considerations.
6. Energy Efficiency:
Efficient operation of air compressors is crucial for refrigeration and HVAC systems. Energy-efficient compressors help minimize power consumption and reduce operating costs. Additionally, proper compressor sizing and system design contribute to the overall energy efficiency of refrigeration and HVAC systems.
By effectively compressing refrigerant gases and facilitating the heat transfer process, air compressors enable the cooling and heating functions in refrigeration and HVAC systems, ensuring comfortable indoor environments and efficient temperature control.
Can air compressors be used for automotive applications?
Yes, air compressors can be used for various automotive applications and are commonly found in automotive repair shops, garages, and even in some vehicles. Here are some automotive applications where air compressors are frequently utilized:
1. Tire Inflation: Air compressors are commonly used to inflate tires in automotive applications. They provide a convenient and efficient way to inflate tires to the recommended pressure, ensuring optimal tire performance, fuel efficiency, and safety.
2. Air Tools: Air compressors power a wide range of pneumatic tools used in automotive repair and maintenance. These tools include impact wrenches, ratchet wrenches, air hammers, pneumatic drills, and sanders. Air-powered tools are favored for their high torque and power-to-weight ratio, making them suitable for heavy-duty automotive tasks.
3. Spray Painting: Air compressors are commonly used in automotive painting applications. They power airbrushes and spray guns that are used to apply paint, primer, and clear coats. Air compressors provide the necessary air pressure to atomize the paint and deliver a smooth and even finish.
4. Brake System Maintenance: Air compressors play a crucial role in maintaining and diagnosing automotive brake systems. They are used to pressurize the brake lines, allowing for proper bleeding of the system and detection of leaks or faults.
5. Suspension Systems: Some automotive suspension systems, such as air suspensions, rely on air compressors to maintain the desired air pressure in the suspension components. The compressor inflates or deflates the suspension as needed to provide a comfortable ride and optimal handling.
6. Cleaning and Dusting: Air compressors are used for cleaning automotive parts, blowing away dust and debris, and drying surfaces. They provide a high-pressure stream of air that effectively cleans hard-to-reach areas.
7. Air Conditioning Systems: Air compressors are a key component in automotive air conditioning systems. They compress and circulate refrigerant, allowing the system to cool and dehumidify the air inside the vehicle.
When using air compressors for automotive applications, it’s important to consider the specific requirements of the task at hand. Ensure that the air compressor has the necessary pressure and capacity to meet the demands of the application. Additionally, use appropriate air hoses, fittings, and tools that are compatible with the compressor’s output.
Overall, air compressors are versatile and valuable tools in the automotive industry, providing efficient power sources for a wide range of applications, from tire inflation to powering pneumatic tools and supporting various automotive systems.
editor by CX 2023-10-20
China Custom 75sfet-5.5 Two-Stage Compression Permanent Magnet Frequency Conversion Screw Air Compressor for Textile Industry air compressor price
Product Description
75SFeT-5.5 Two-stage compression Permanent Magnet Frequency Conversion Screw Air compressor For Textile Industry
Product Description
In the textile industry, the pressure requirements of the air jet looms for compressed gas are generally in the range of 4.5 bar to 5.5 bar. The conventional compressor selection and use method is to use the compressor with a rated pressure of 7 bar or 8 bar to reduce pressure. Compression caused waste of energy and increased manufacturing costs. Adhering to the concept of energy saving and environmental protection, Green Earth, we designed and developed a two-stage compression energy-saving CHINAMFG for textile and a two-stage compression permanent magnet frequency conversion energy-saving screw compressor.
Applications
Construction engineering, mine, water well drilling, etc
Company Information
ABT Drilling Equipment Co., Ltd. mainly provides holistic drilling solutions, serving the mining, stone crushing, water conservancy drilling industry, to help you solve the problem of drilling at high efficiency and low cost. We mainly provide mobile air compressors, drilling rigs, hammer, drill bit, crushers, underground water detector.We are your trustworthy partner.
| Lubrication Style: | Lubricated |
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| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Customization: |
Available
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Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Are there special considerations for air compressor installations in remote areas?
Yes, there are several special considerations to take into account when installing air compressors in remote areas. These areas often lack access to infrastructure and services readily available in urban or well-developed regions. Here are some key considerations:
1. Power Source:
Remote areas may have limited or unreliable access to electricity. It is crucial to assess the availability and reliability of the power source for operating the air compressor. In some cases, alternative power sources such as diesel generators or solar panels may need to be considered to ensure a consistent and uninterrupted power supply.
2. Environmental Conditions:
Remote areas can present harsh environmental conditions that can impact the performance and durability of air compressors. Extreme temperatures, high humidity, dust, and corrosive environments may require the selection of air compressors specifically designed to withstand these conditions. Adequate protection, insulation, and ventilation must be considered to prevent damage and ensure optimal operation.
3. Accessibility and Transport:
Transporting air compressors to remote areas may pose logistical challenges. The size, weight, and portability of the equipment should be evaluated to ensure it can be transported efficiently to the installation site. Additionally, the availability of suitable transportation infrastructure, such as roads or air transportation, needs to be considered to facilitate the delivery and installation process.
4. Maintenance and Service:
In remote areas, access to maintenance and service providers may be limited. It is important to consider the availability of trained technicians and spare parts for the specific air compressor model. Adequate planning for routine maintenance, repairs, and troubleshooting should be in place to minimize downtime and ensure the longevity of the equipment.
5. Fuel and Lubricants:
For air compressors that require fuel or lubricants, ensuring a consistent and reliable supply can be challenging in remote areas. It is necessary to assess the availability and accessibility of fuel or lubricant sources and plan for their storage and replenishment. In some cases, alternative or renewable fuel options may need to be considered.
6. Noise and Environmental Impact:
Remote areas are often characterized by their natural beauty and tranquility. Minimizing noise levels and environmental impact should be a consideration when installing air compressors. Selecting models with low noise emissions and implementing appropriate noise reduction measures can help mitigate disturbances to the surrounding environment and wildlife.
7. Communication and Remote Monitoring:
Given the remote location, establishing reliable communication channels and remote monitoring capabilities can be essential for effective operation and maintenance. Remote monitoring systems can provide real-time data on the performance and status of the air compressor, enabling proactive maintenance and troubleshooting.
By addressing these special considerations, air compressor installations in remote areas can be optimized for reliable operation, efficiency, and longevity.
How does the horsepower of an air compressor affect its capabilities?
The horsepower of an air compressor is a crucial factor that directly impacts its capabilities and performance. Here’s a closer look at how the horsepower rating affects an air compressor:
Power Output:
The horsepower rating of an air compressor indicates its power output or the rate at which it can perform work. Generally, a higher horsepower rating translates to a greater power output, allowing the air compressor to deliver more compressed air per unit of time. This increased power output enables the compressor to operate pneumatic tools and equipment that require higher air pressure or greater airflow.
Air Pressure:
The horsepower of an air compressor is directly related to the air pressure it can generate. Air compressors with higher horsepower ratings have the capacity to produce higher air pressures. This is particularly important when operating tools or machinery that require specific air pressure levels to function optimally. For example, heavy-duty pneumatic tools like jackhammers or impact wrenches may require higher air pressure to deliver the necessary force.
Air Volume:
In addition to air pressure, the horsepower of an air compressor also affects the air volume or airflow it can provide. Higher horsepower compressors can deliver greater volumes of compressed air, measured in cubic feet per minute (CFM). This increased airflow is beneficial when using pneumatic tools that require a continuous supply of compressed air, such as paint sprayers or sandblasters.
Duty Cycle:
The horsepower rating of an air compressor can also influence its duty cycle. The duty cycle refers to the amount of time an air compressor can operate continuously before it needs to rest and cool down. Higher horsepower compressors often have larger and more robust components, allowing them to handle heavier workloads and operate for longer periods without overheating. This is particularly important in demanding applications where continuous and uninterrupted operation is required.
Size and Portability:
It’s worth noting that the horsepower rating can also affect the physical size and portability of an air compressor. Higher horsepower compressors tend to be larger and heavier due to the need for more substantial motors and components to generate the increased power output. This can impact the ease of transportation and maneuverability, especially in portable or mobile applications.
When selecting an air compressor, it is essential to consider the specific requirements of your intended applications. Factors such as desired air pressure, airflow, duty cycle, and portability should be taken into account. It’s important to choose an air compressor with a horsepower rating that aligns with the demands of the tools and equipment you plan to operate, ensuring optimal performance and efficiency.
Consulting the manufacturer’s specifications and guidelines can provide valuable information on how the horsepower rating of an air compressor corresponds to its capabilities and suitability for different tasks.
How do oil-lubricated and oil-free air compressors differ?
Oil-lubricated and oil-free air compressors differ in terms of their lubrication systems and the presence of oil in their operation. Here are the key differences:
Oil-Lubricated Air Compressors:
1. Lubrication: Oil-lubricated air compressors use oil for lubricating the moving parts, such as pistons, cylinders, and bearings. The oil forms a protective film that reduces friction and wear, enhancing the compressor’s efficiency and lifespan.
2. Performance: Oil-lubricated compressors are known for their smooth and quiet operation. The oil lubrication helps reduce noise levels and vibration, resulting in a more comfortable working environment.
3. Maintenance: These compressors require regular oil changes and maintenance to ensure the proper functioning of the lubrication system. The oil filter may need replacement, and the oil level should be regularly checked and topped up.
4. Applications: Oil-lubricated compressors are commonly used in applications that demand high air quality and continuous operation, such as industrial settings, workshops, and manufacturing facilities.
Oil-Free Air Compressors:
1. Lubrication: Oil-free air compressors do not use oil for lubrication. Instead, they utilize alternative materials, such as specialized coatings, self-lubricating materials, or water-based lubricants, to reduce friction and wear.
2. Performance: Oil-free compressors generally have a higher airflow capacity, making them suitable for applications where a large volume of compressed air is required. However, they may produce slightly more noise and vibration compared to oil-lubricated compressors.
3. Maintenance: Oil-free compressors typically require less maintenance compared to oil-lubricated ones. They do not need regular oil changes or oil filter replacements. However, it is still important to perform routine maintenance tasks such as air filter cleaning or replacement.
4. Applications: Oil-free compressors are commonly used in applications where air quality is crucial, such as medical and dental facilities, laboratories, electronics manufacturing, and painting applications. They are also favored for portable and consumer-grade compressors.
When selecting between oil-lubricated and oil-free air compressors, consider the specific requirements of your application, including air quality, noise levels, maintenance needs, and expected usage. It’s important to follow the manufacturer’s recommendations for maintenance and lubrication to ensure the optimal performance and longevity of the air compressor.
editor by CX 2023-10-19
China Standard 20HP 15kw VSD Screw Air Compressor for Medical, Food Packaging Plant with Good quality
Product Description
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VSD screw air compressor |
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♦ Intelligent Touch-Screen Design |
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♦ Direct Driver |
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♦ Oil Gas Separator |
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♦ Oil Filter |
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♦ Air Filter |
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♦ Stainless Steel |
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♦ Piping Design |
Product features
One shaft type structure
1. Permanent magnet motor and airend use the embedded integrated Shaft connecting structure, more compact, 100% transmission Efficiency.
2. No motor bearings, eliminating the motor bearing fault points. Different speeds, permanent magnet
motor with high efficiency, Remarkable energy-saving effect
1. At rated speed point, permanent magnet motor efficiency is higher Than ordinary motors.
2. Under low motor speed, permanent magnet motor can still keep high Motor efficiency. If the gas consumption less, it still keeps extremely High efficiency. Compared with common frequency conversion
3: Motor, the motor efficiency appears obvious gap and the air Compressor has effective energy saving
It has the integrated structure, configuration of high efficiency Permanent magnet motor, small size, saving space, easy disassembly. Deloying efficient permanent magnet variable frequency controllor, it Small volume, low noise Can change the speed of the permanent magnet motor according to The exhaust volume, it will achieve lower operation noise than ordinary Ones.
4. Permanent magnet motor has high performance NdFeB permanent Magnet, 120 º Cwithout loss of excitation, and service life of over 15 Years.
5. Stator coil adopts special inverter corona resistant enamelled wire. Insulation performance and longer service life.
6. Realizing soft start, the motor current will not exceed the full load Current during operation, and greatly reduce the impact on network Equipment, no damage to electrical equipment.OSG-EZV series permanent magnet compressor Stable operation.
Energy-saving advantages:
a. Permanent magnet motor has high performance NdFeB permanent Magnet, 120 º Cwithout loss of excitation, and service life of over 15 Years.
b. Stator coil adopts special inverter corona resistant enamelled wire. Insulation performance and longer service life.
c. Realizing soft start, the motor current will not exceed the full load Current during operation, and greatly reduce the impact on network Equipment, no damage to electrical equipment.OSG-EZV series permanent magnet compressor
Energy-saving advantages:
Condition energy saving
1: The permanent magnet motor remains high efficiency at low speeds, ensuring Obvious energy-saving advantages in small air volume.
2: Frequency range from 0%-100% (common conversion from 60%-100%)
3: Compared with the fixed speed compressor, energy saving 22%-40%
4: Compared with the common inverter compressor, energy saving 5%-15%
5: System volume fluctuations larger, then energy-saving effect more obviously.
6: Energy saving system of unloading (inverter):
According to the stationary air compressors in gas consumption fluctuation, it has the unloading time, then the air compressor idling but also need 45% of the Electricity, but the permanent-magnet frequency air compressor will control for Inverter, no unloading and no waste. If the air compressor units become larger,
Energy saves more. Save the wasted electric energy by pressure control bandwidth (energy saving):
Fixed compressor must set a minimum control pressure for the 1Barg band (i. E. Air Compressor limits) to avoid the impact on the unit and the power grid. Several Machines must use together with a pressure gradient, more wide pressure, while the OSG permanent-magnet variable-frequency Air compressor series is inverter control,Unlimited stop, no need to set pressure, but a pressure point on the line. The pressureOf each 0.14Barg bandwidth, the system can save energy 1%.
Energy saving startup (inverter):
Air compressor’ s starting current is 3-6 times of the rated current, the frequently Start will waste a lot of energy, and frequency conversion type has no frequent Starting and stopping, but soft start. The maximum current does not exceed the Rated working current, no energy waste. At the same time also greatly reduce the Impact on network equipment, and no damage to electrical equipment OSG company has obtained a compressor production license(certificate NO: XK06-571-0571), has obtained a quality systemCertificate and general machinery certificate. Product design,Manufacturing processes are strict in accordance with ISO9001: 2008 quality system standards
| Model | Pressure (mpa) |
Displacement (m³/min) |
Power (kw) |
Dimension (mm) |
Weight (kg) |
Outlet Size |
| VSD-0.7/7.5 | 0.7 | 1.20 | 7.5 | 840*620*850 | 450 | G3/4″ |
| VSD-0.8/7.5 | 0.8 | 1.10 | ||||
| VSD-1.0/7.5 | 1.0 | 0.95 | ||||
| VSD-1.3/7.5 | 1.3 | 0.80 | ||||
| VSD-0.7/11 | 0.7 | 1.70 | 11 | 1150*750*1571 | 500 | G1″ |
| VSD-0.8/11 | 0.8 | 1.60 | ||||
| VSD-1.0/11 | 1.0 | 1.40 | ||||
| VSD-1.3/11 | 1.3 | 1.20 | ||||
| VSD-0.7/15 | 0.7 | 2.40 | 15 | 1150*750*1571 | 550 | G1″ |
| VSD-0.8/15 | 0.8 | 2.20 | ||||
| VSD-1.0/15 | 1.0 | 2.00 | ||||
| VSD-1.3/15 | 1.3 | 1.70 | ||||
| VSD-0.7/22 | 0.7 | 3.80 | 22 | 1300*850*1140 | 620 | Rp1 1/4″ |
| VSD-0.8/22 | 0.8 | 3.50 | ||||
| VSD-1.0/22 | 1.0 | 3.20 | ||||
| VSD-1.3/22 | 1.3 | 2.90 | ||||
| VSD-0.7/37 | 0.7 | 6.40 | 37 | 1500**950*1230 | 1571 | Rp1 1/2″ |
| VSD-0.8/37 | 0.8 | 6.10 | ||||
| VSD-1.0/37 | 1.0 | 5.70 | ||||
| VSD-1.3/37 | 1.3 | 5.00 | ||||
| VSD-0.7/45 | 0.7 | 8.00 | 45 | 1500**950*1230 | 1050 | Rp1 1/2″ |
| VSD-0.8/45 | 0.8 | 7.70 | ||||
| VSD-1.0/45 | 1.0 | 7.00 | ||||
| VSD-1.3/45 | 1.3 | 5.80 | ||||
| VSD-0.7/55 | 0.7 | 10.50 | 55 | 1800*1250*1600 | 1500 | Rp2″ |
| VSD-0.8/55 | 0.8 | 9.80 | ||||
| VSD-1.0/55 | 1.0 | 8.70 | ||||
| VSD-1.3/55 | 1.3 | 7.60 | ||||
| VSD-0.7/75 | 0.7 | 13.60 | 75 | 1950*1250*1650 | 1600 | Rp2″ |
| VSD-0.8/75 | 0.8 | 13.30 | ||||
| VSD-1.0/75 | 1.0 | 11.60 | ||||
| VSD-1.3/75 | 1.3 | 9.80 | ||||
| VSD-0.7/90 | 0.7 | 16.30 | 90 | 2571*1250*1650 | 1800 | DN65 |
| VSD-0.8/90 | 0.8 | 16.00 | ||||
| VSD-1.0/90 | 1.0 | 14.60 | ||||
| VSD-1.3/90 | 1.3 | 12.30 | ||||
| VSD-0.7/110 | 0.7 | 20.30 | 110 | 2460*1500*1800 | 4000 | DN65 |
| VSD-0.8/110 | 0.8 | 19.40 | ||||
| VSD-1.0/110 | 1.0 | 17.30 | ||||
| VSD-1.3/110 | 1.3 | 14.60 | ||||
| VSD-0.7/132 | 0.7 | 24.00 | 132 | 2460*1500*1800 | 4500 | DN65 |
| VSD-0.8/132 | 0.8 | 23.00 | ||||
| VSD-1.0/132 | 1.0 | 20.00 | ||||
| VSD-1.3/132 | 1.3 | 18.00 | ||||
| VSD-0.7/160 | 0.7 | 28.00 | 160 | 2580*1600*1980 | 4800 | DN65 |
| VSD-0.8/160 | 0.8 | 26.50 | ||||
| VSD-1.0/160 | 1.0 | 22.50 | ||||
| VSD-1.3/160 | 1.3 | 20.10 | ||||
| VSD-0.7/185 | 0.7 | 32.50 | 185 | 2800*1700*2030 | 5200 | DN65 |
| VSD-0.8/185 | 0.8 | 31.00 | ||||
| VSD-1.0/185 | 1.0 | 28.00 | ||||
| VSD-1.3/185 | 1.3 | 25.10 | ||||
| VSD-0.7/250 | 0.7 | 43.50 | 250 | 3400*2000*2100 | 6200 | DN100 |
| VSD-0.8/250 | 0.8 | 42.00 | ||||
| VSD-1.0/250 | 1.0 | 38.10 | ||||
| VSD-1.3/250 | 1.3 | 34.60 |
ZheJiang CHINAMFG Gas Compressor Manufacturing Co.,Ltd. founded in 2005, is a leading high technology of machine and equipment manufacturer integrating the design, R&D, production, sales and service for air compressors & Mining Equipment. Adopting advanced technology, design concept and quality control, and we are able to provide customized products to meet customers’ OEM needs.
Our company has more than 520 employees, including 86 senior technicians and professional engineers. Our technical team provides our customers with professional air system solutions. With the total 15000 square meters of the facility, 4 modern advanced production lines are built up to ensure production capacity to meet customer requirements.
Our company has been awarded the honorary title of “ZheJiang high-tech enterprise” and our products enjoy high honors in the industry. Our company has the ISO9001 certification and was awarded the qualification certificate of equipment through military contracts in 2018.
We offer the following products and services:
1. Screw air compressor
1.1 Oil-free screw air compressor
1.2 Oil-injected air compressor
2. Reciprocating piston air compressor
2.1 Piston air compressor
2.2 Oil-free piston air compressor
2.3 Piston medium & high-pressure air compressor
3.Portable air compressor & Mining Equipment
3.1 Diesel or Electric portable screw air compressor
3.2 Air Pick, Rock Drill, DTH Drilling Rig, Crawler Drilling Rig
4. Air compressor accessories
4.1 CHINAMFG or Adsorption compressed air drier
4.2 Compressed air filter or tank
4.3 Lubrication oil
We have a complete system of after-sales service and quality assurance. The company’s material purchase, inspection, manufacturing, installation, and testing are strictly in accordance with the ISO procedures. which will ensure each compressor has reliable quality and has a complete record to trace, if needed.
Q: Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery.
Q: How can we start order with your factory?
A: First, leave us an inquiry and advise which item you’re interested, and then we will contact you in 24 hours. You’re so kind if provide all detailed information, will better for us to know exactly what you need.
Q: What are your MOQ?
A: Different products have different MOQ, most is 1 set.
Q: What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages.
Q: How about your delivery time?
A: Generally, it will take 90 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order.
Q: Do you a trade company or real factory?
A: We are 100% factory; we located in ZheJiang city, China.
| After-sales Service: | Online Support |
|---|---|
| Warranty: | 1 Years |
| Lubrication Style: | Lubricated |
| Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What role do air dryers play in compressed air systems?
Air dryers play a crucial role in compressed air systems by removing moisture and contaminants from the compressed air. Compressed air, when generated, contains water vapor from the ambient air, which can condense and cause issues in the system and end-use applications. Here’s an overview of the role air dryers play in compressed air systems:
1. Moisture Removal:
Air dryers are primarily responsible for removing moisture from the compressed air. Moisture in compressed air can lead to problems such as corrosion in the system, damage to pneumatic tools and equipment, and compromised product quality in manufacturing processes. Air dryers utilize various techniques, such as refrigeration, adsorption, or membrane separation, to reduce the dew point of the compressed air and eliminate moisture.
2. Contaminant Removal:
In addition to moisture, compressed air can also contain contaminants like oil, dirt, and particles. Air dryers help in removing these contaminants to ensure clean and high-quality compressed air. Depending on the type of air dryer, additional filtration mechanisms may be incorporated to enhance the removal of oil, particulates, and other impurities from the compressed air stream.
3. Protection of Equipment and Processes:
By removing moisture and contaminants, air dryers help protect the downstream equipment and processes that rely on compressed air. Moisture and contaminants can negatively impact the performance, reliability, and lifespan of pneumatic tools, machinery, and instrumentation. Air dryers ensure that the compressed air supplied to these components is clean, dry, and free from harmful substances, minimizing the risk of damage and operational issues.
4. Improved Productivity and Efficiency:
Utilizing air dryers in compressed air systems can lead to improved productivity and efficiency. Dry and clean compressed air reduces the likelihood of equipment failures, downtime, and maintenance requirements. It also prevents issues such as clogging of air lines, malfunctioning of pneumatic components, and inconsistent performance of processes. By maintaining the quality of compressed air, air dryers contribute to uninterrupted operations, optimized productivity, and cost savings.
5. Compliance with Standards and Specifications:
Many industries and applications have specific standards and specifications for the quality of compressed air. Air dryers play a vital role in meeting these requirements by ensuring that the compressed air meets the desired quality standards. This is particularly important in industries such as food and beverage, pharmaceuticals, electronics, and automotive, where clean and dry compressed air is essential for product integrity, safety, and regulatory compliance.
By incorporating air dryers into compressed air systems, users can effectively control moisture and contaminants, protect equipment and processes, enhance productivity, and meet the necessary quality standards for their specific applications.
How do you troubleshoot common air compressor problems?
Troubleshooting common air compressor problems can help identify and resolve issues that may affect the performance and functionality of the compressor. Here are some steps to troubleshoot common air compressor problems:
1. No Power:
- Check the power source and ensure the compressor is properly plugged in.
- Inspect the circuit breaker or fuse box to ensure it hasn’t tripped or blown.
- Verify that the compressor’s power switch or control panel is turned on.
2. Low Air Pressure:
- Check the air pressure gauge on the compressor. If the pressure is below the desired level, the compressor might not be building up enough pressure.
- Inspect for air leaks in the system. Leaks can cause a drop in pressure. Listen for hissing sounds or use a soapy water solution to identify the location of leaks.
- Ensure the compressor’s intake filter is clean and not clogged, as this can restrict airflow and reduce pressure.
3. Excessive Noise or Vibration:
- Inspect the compressor’s mounting and foundation to ensure it is secure and stable. Loose mounts can cause excessive noise and vibration.
- Check for loose or damaged components, such as belts, pulleys, or motor mounts. Tighten or replace as necessary.
- Verify that the compressor’s cooling system, such as the fan or fins, is clean and free from obstructions. Overheating can lead to increased noise and vibration.
4. Air Leaks:
- Inspect all connections, valves, fittings, and hoses for leaks. Tighten or replace any loose or damaged components.
- Apply a soapy water solution to suspected areas and look for bubbles. Bubbles indicate air leaks.
- Consider using thread sealant or Teflon tape on threaded connections to ensure a proper seal.
5. Excessive Moisture in Compressed Air:
- Check the compressor’s drain valve and ensure it is functioning properly. Open the valve to release any accumulated moisture.
- Inspect and clean the compressor’s moisture separator or air dryer, if equipped.
- Consider installing additional filtration or drying equipment to remove moisture from the compressed air system.
6. Motor Overheating:
- Ensure the compressor’s cooling system is clean and unobstructed.
- Check the motor’s air intake vents and clean any dust or debris that may be blocking airflow.
- Verify that the compressor is not being operated in an excessively hot environment.
- Check the motor’s lubrication levels and ensure they are within the manufacturer’s recommended range.
- Consider using a thermal overload protector to prevent the motor from overheating.
If troubleshooting these common problems does not resolve the issue, it may be necessary to consult the manufacturer’s manual or seek assistance from a qualified technician. Regular maintenance, such as cleaning, lubrication, and inspection, can also help prevent common problems and ensure the optimal performance of the air compressor.
What are the key components of an air compressor system?
An air compressor system consists of several key components that work together to generate and deliver compressed air. Here are the essential components:
1. Compressor Pump: The compressor pump is the heart of the air compressor system. It draws in ambient air and compresses it to a higher pressure. The pump can be reciprocating (piston-driven) or rotary (screw, vane, or scroll-driven) based on the compressor type.
2. Electric Motor or Engine: The electric motor or engine is responsible for driving the compressor pump. It provides the power necessary to operate the pump and compress the air. The motor or engine’s size and power rating depend on the compressor’s capacity and intended application.
3. Air Intake: The air intake is the opening or inlet through which ambient air enters the compressor system. It is equipped with filters to remove dust, debris, and contaminants from the incoming air, ensuring clean air supply and protecting the compressor components.
4. Compression Chamber: The compression chamber is where the actual compression of air takes place. In reciprocating compressors, it consists of cylinders, pistons, valves, and connecting rods. In rotary compressors, it comprises intermeshing screws, vanes, or scrolls that compress the air as they rotate.
5. Receiver Tank: The receiver tank, also known as an air tank, is a storage vessel that holds the compressed air. It acts as a buffer, allowing for a steady supply of compressed air during peak demand periods and reducing pressure fluctuations. The tank also helps separate moisture from the compressed air, allowing it to condense and be drained out.
6. Pressure Relief Valve: The pressure relief valve is a safety device that protects the compressor system from over-pressurization. It automatically releases excess pressure if it exceeds a predetermined limit, preventing damage to the system and ensuring safe operation.
7. Pressure Switch: The pressure switch is an electrical component that controls the operation of the compressor motor. It monitors the pressure in the system and automatically starts or stops the motor based on pre-set pressure levels. This helps maintain the desired pressure range in the receiver tank.
8. Regulator: The regulator is a device used to control and adjust the output pressure of the compressed air. It allows users to set the desired pressure level for specific applications, ensuring a consistent and safe supply of compressed air.
9. Air Outlet and Distribution System: The air outlet is the point where the compressed air is delivered from the compressor system. It is connected to a distribution system comprising pipes, hoses, fittings, and valves that carry the compressed air to the desired application points or tools.
10. Filters, Dryers, and Lubricators: Depending on the application and air quality requirements, additional components such as filters, dryers, and lubricators may be included in the system. Filters remove contaminants, dryers remove moisture from the compressed air, and lubricators provide lubrication to pneumatic tools and equipment.
These are the key components of an air compressor system. Each component plays a crucial role in the generation, storage, and delivery of compressed air for various industrial, commercial, and personal applications.
editor by CX 2023-10-18