Tag Archives: variable frequency air compressor

China Custom CHINAMFG (BOREAS) Bk Series Permanent Magnet Variable Frequency Screw Air Compressor manufacturer

Product Description

Short Description:

BK series new screw air compressor new-generation low-consumption and high-efficiency motor
Large starting torque, insulation class F, protection class IP54;
SKF bearings, low noise and long life;
With a refueling device, it can be refueled without stopping.

Scope of application:Electric power, petroleum, auto repair, laser equipment, metallurgy, biopharmaceutical, printing, garment industry

 

Product Description

Yin-Yang Rotor Compression System
Better sealing, smaller leakage channel will produce high-efficiency roller sliding film to reduce heat of compression, and gas production is improved by 10%-15%

Built-in oil and gas separation design
Adopt a built-in oil separation setting to ensure the oil and gas separation effect and reduce fuel consumption
·High filtration level and low flow resistance
·Good noise reduction and mute effect
· Oil and gas separation, high-temperature resistance, high-pressure resistance – reduce the oil content of the exhaust
·Clean exhaust to ensure clean gas

Timely Smart Control Panel
·Using a user-friendly interface to prompt operation, clear at a glance, real-time monitoring of information, providing important information alarm, storage, and query functions

Precision oil filter
·Use high-density filter paper to filter oil
· Completely filter out lubricating oil

Low-consumption and high-efficiency motor, large starting torque
·Insulation class F, protection class IP23.
·Built-in refueling device, can refuel without stopping.

Cooling copper pipe
The radiator made of high-quality copper tubes can make the heat generated by the condensation of the machine quickly Dissipate, maintain the internal temperature

oil pipeline
·Excellent material
·Stable oil delivery without clogging

The system adopts the step-less adjustment of the displacement of 0-100. When the air consumption is reduced, the exhaust volume is also reduced, and the current of the motor is also reduced at the same time; when the air is not used, the air compressor runs empty, and the air compressor is automatically stopped for a long time. When the gas consumption increases, resume the heavy vehicle. Excellent energy-saving effect.
good environmental adaptability
The extraordinary cooling system design is especially suitable for Asia’s high temperature and high humidity environments. The excellent vibration isolation technology and noise reduction measures make the installation of CHINAMFG screw air compressors not require special foundations. As long as a small space for ventilation and maintenance is left, your compressor can be installed well.
Design features of screw rotor profile:
1. Fully realize “surface-to-surface” meshing, thereby helping to form a hydrodynamic lubricating film, reducing lateral leakage through the contact belt, improving compressor efficiency; and improving rotor processing and inspection performance.
2. Adopt the design idea of “large rotor, large bearing, low speed”, the speed is 3050 lower than other brands, which can reduce noise and vibration, reduce exhaust temperature, improve rotor rigidity, prolong service life, and reduce the carbonization of impurities and oil animal sensitivity.
3. The power range is 4355KW, of which 18.5250KW are directly connected without a gearbox, 200KW and 250KW are directly connected with 4-pole motors, and the speed is as low as 1480 rpm

Product Parameters

 

Model

Working Pressure

Displacement

Motor Power

Exhaust interface

Weight

Noise

Dimension

 

  Bar

m³/min

kw

 

kg

dB(A)

mm

BK7.5-8G

8

1.2

7.5

G1

200

70

800*620*800

BK7.5-10

10

1

7.5

G3/4

200

72

720*700*1000

BK7.5-13

13

0.8

7.5

G3/4

200

72

720*700*1000

BK11-8G

8

1.7

11

G1

300

72

1000*670*1090

BK11-10

10

1.5

11

G1

290

72

700*670*1250

BK11-13

13

1.2

11

G1

290

72

700*670*1250

BK15-8G

8

2.4

15

G1

280

73

1000*670*1090

BK15-10

10

2.2

15

G1

290

73

700*670*1250

BK15-13

13

1.7

15

G1

290

73

700*670*1250

BK18-8

8

3

18.5

G1

500

74

1080*880*1235

BK18-10

10

2.7

18.5

G1

500

74

1080*880*1235

BK18-13

13

2.3

18.5

G1

500

74

1080*880*1235

BK22-8ZG

8

3.6

22

G1

380

74

1200*800*1100

BK22-10

10

3.2

22

G1

540

74

1080*880*1235

BK22-13

13

2.7

22

G1

540

74

1080*880*1235

BK30-8

8

5

30

G1  1/2

650

75

1120*930*1290

BK30-10

10

4.4

30

G1  1/2

650

75

1120*930*1290

BK30-13

13

3.6

30

G1  1/2

650

75

1120*930*1290

BK37-8ZG

8

6

37

G1  1/2

740

76

1530*900*1230

BK37-10

10

5.5

37

G1  1/2

730

76

1240*1030*1435

BK37-13

13

4.6

37

G1  1/2

730

76

1240*1030*1435

BK45-8G

8

7.1

45

G1  1/2

800

78

1480*1030*1345

BK45-10

10

6.5

45

G1  1/2

820

78

1240*1030*1595

BK45-13

13

5.6

45

G1  1/2

820

78

1240*1030*1595

BK55-8G

8

10

55

G1  1/2

800

80

1480*1030*1345

BK55-10

10

8.5

55

G1  1/2

1200

80

1545*1200*1470

BK55-13

13

7.4

55

G1  1/2

1200

80

1545*1200*1470

 

Detailed Photos

Company Profile

FAQ

1.How do your prices compare to the manufacturer/factory?

  We are the main distributor of major construction machinery manufacturers/factories in China and keep getting the best dealer prices. From the comparison and feedback from many customers, our price is even more competitive than the factory/factory price.

2.How is the delivery time?

  In general, we can deliver ordinary machines immediately to our customers within 7 days, as we have various resources to inspect stock machines, locally and nationwide, and receive machines in a timely manner. But it takes more than 30 days for a manufacturer/factory to produce an order machine.

3.How often can you respond to customer inquiries?

  Our team is made up of a group of hardworking and dynamic people who work around the clock to respond to customer inquiries and questions. Most issues can be successfully resolved within 8 hours, while manufacturers/factories take longer to respond.

4.Which payment methods can you accept?

 Usually we can use wire transfer or letter of credit, and sometimes DP. (1) Wire transfer, 30% deposit in advance, 70% balance paid before shipment, long-term cooperation customers can present a copy of the original bill of lading. (2) Letter of credit, 100% irrevocable letter of credit without “soft   terms” from internationally recognized banks can be accepted. Please seek advice from the sales manager you work with.

5.Which clauses in the Incoterms 2571 can you use?

  We are a professional and mature international player and can handle all INCOTERMS 2571, we usually work on regular terms like FOB, CFR, CIF, CIP, DAP.

6.How long are your prices valid?

  We are a gentle and friendly supplier, never greedy for profit. Our prices remain largely stable throughout the year. We will only adjust the price according to the following 2 situations: (1) USD exchange rate: According to the international currency exchange rate, the RMB exchange rate is quite different; (2) The manufacturer/factory adjusted the machine price due to the increase of labor cost or raw material cost.

7.What logistics methods can you use for shipping?

We can transport construction machinery with various means of transport. (1) 80% of our shipping will be by the sea, to all major continents such as Africa, South America, Middle East. (2) China’s inland neighboring countries, such as Russia, Mongolia, Kazakhstan, Kyrgyzstan, Tajikistan, Uzbekistan, Turkmenistan, etc., can transport by road or rail. (3) For urgently needed light spare parts, we can provide international express services

After-sales Service: Warranty Service
Warranty: 1 Year
Lubrication Style: Micro Oil
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Vertical
Samples:
US$ 800/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

air compressor

How are air compressors used in the food and beverage industry?

Air compressors play a vital role in the food and beverage industry, providing a reliable source of compressed air for various applications. Here are some common uses of air compressors in this industry:

1. Packaging and Filling:

Air compressors are extensively used in packaging and filling operations in the food and beverage industry. Compressed air is utilized to power pneumatic systems that control the movement and operation of packaging machinery, such as filling machines, capping machines, labeling equipment, and sealing devices. The precise and controlled delivery of compressed air ensures accurate and efficient packaging of products.

2. Cleaning and Sanitization:

Air compressors are employed for cleaning and sanitization purposes in food and beverage processing facilities. Compressed air is used to operate air-powered cleaning equipment, such as air blowguns, air-operated vacuum systems, and air knives. It helps remove debris, dust, and contaminants from production lines, equipment, and hard-to-reach areas. Additionally, compressed air is used for drying surfaces after cleaning and for applying sanitizing agents.

3. Cooling and Refrigeration:

In the food and beverage industry, air compressors are utilized in cooling and refrigeration systems. Compressed air is used to drive air compressors in refrigeration units, enabling the circulation of refrigerants and maintaining optimal temperatures for food storage and preservation. The controlled airflow provided by the compressors facilitates efficient cooling and refrigeration processes.

4. Aeration and Mixing:

Air compressors are used for aeration and mixing applications in the food and beverage industry. Compressed air is introduced into processes such as fermentation, dough mixing, and wastewater treatment. It helps in promoting oxygen transfer, enhancing microbial activity, and facilitating proper mixing of ingredients or substances, contributing to the desired quality and consistency of food and beverage products.

5. Pneumatic Conveying:

In food processing plants, air compressors are employed for pneumatic conveying systems. Compressed air is used to transport bulk materials such as grains, powders, and ingredients through pipes or tubes. It enables the gentle and efficient movement of materials without the need for mechanical conveyors, reducing the risk of product damage or contamination.

6. Quality Control and Testing:

Air compressors are utilized in quality control and testing processes within the food and beverage industry. Compressed air is used for leak testing of packaging materials, containers, and seals to ensure product integrity. It is also employed for spraying air or gases during sensory analysis and flavor testing.

7. Air Agitation:

In certain food and beverage production processes, air compressors are used for air agitation. Compressed air is introduced into tanks, mixing vessels, or fermentation tanks to create turbulence and promote mixing or chemical reactions. It aids in achieving consistent product quality and uniform distribution of ingredients or additives.

It is important to note that air compressors used in the food and beverage industry must meet strict hygiene and safety standards. They may require specific filtration systems, oil-free operation, and compliance with food safety regulations to prevent contamination or product spoilage.

By utilizing air compressors effectively, the food and beverage industry can benefit from improved productivity, enhanced product quality, and efficient processing operations.

air compressor

What is the impact of altitude on air compressor performance?

The altitude at which an air compressor operates can have a significant impact on its performance. Here are the key factors affected by altitude:

1. Decreased Air Density:

As altitude increases, the air density decreases. This means there is less oxygen available per unit volume of air. Since air compressors rely on the intake of atmospheric air for compression, the reduced air density at higher altitudes can lead to a decrease in compressor performance.

2. Reduced Airflow:

The decrease in air density at higher altitudes results in reduced airflow. This can affect the cooling capacity of the compressor, as lower airflow hampers the dissipation of heat generated during compression. Inadequate cooling can lead to increased operating temperatures and potential overheating of the compressor.

3. Decreased Power Output:

Lower air density at higher altitudes also affects the power output of the compressor. The reduced oxygen content in the air can result in incomplete combustion, leading to decreased power generation. As a result, the compressor may deliver lower airflow and pressure than its rated capacity.

4. Extended Compression Cycle:

At higher altitudes, the air compressor needs to work harder to compress the thinner air. This can lead to an extended compression cycle, as the compressor may require more time to reach the desired pressure levels. The longer compression cycle can affect the overall efficiency and productivity of the compressor.

5. Pressure Adjustments:

When operating an air compressor at higher altitudes, it may be necessary to adjust the pressure settings. As the ambient air pressure decreases with altitude, the compressor’s pressure gauge may need to be recalibrated to maintain the desired pressure output. Failing to make these adjustments can result in underinflated tires, improper tool performance, or other issues.

6. Compressor Design:

Some air compressors are specifically designed to handle higher altitudes. These models may incorporate features such as larger intake filters, more robust cooling systems, and adjusted compression ratios to compensate for the reduced air density and maintain optimal performance.

7. Maintenance Considerations:

Operating an air compressor at higher altitudes may require additional maintenance and monitoring. It is important to regularly check and clean the intake filters to ensure proper airflow. Monitoring the compressor’s operating temperature and making any necessary adjustments or repairs is also crucial to prevent overheating and maintain efficient performance.

When using an air compressor at higher altitudes, it is advisable to consult the manufacturer’s guidelines and recommendations specific to altitude operations. Following these guidelines and considering the impact of altitude on air compressor performance will help ensure safe and efficient operation.

air compressor

How do oil-lubricated and oil-free air compressors differ?

Oil-lubricated and oil-free air compressors differ in terms of their lubrication systems and the presence of oil in their operation. Here are the key differences:

Oil-Lubricated Air Compressors:

1. Lubrication: Oil-lubricated air compressors use oil for lubricating the moving parts, such as pistons, cylinders, and bearings. The oil forms a protective film that reduces friction and wear, enhancing the compressor’s efficiency and lifespan.

2. Performance: Oil-lubricated compressors are known for their smooth and quiet operation. The oil lubrication helps reduce noise levels and vibration, resulting in a more comfortable working environment.

3. Maintenance: These compressors require regular oil changes and maintenance to ensure the proper functioning of the lubrication system. The oil filter may need replacement, and the oil level should be regularly checked and topped up.

4. Applications: Oil-lubricated compressors are commonly used in applications that demand high air quality and continuous operation, such as industrial settings, workshops, and manufacturing facilities.

Oil-Free Air Compressors:

1. Lubrication: Oil-free air compressors do not use oil for lubrication. Instead, they utilize alternative materials, such as specialized coatings, self-lubricating materials, or water-based lubricants, to reduce friction and wear.

2. Performance: Oil-free compressors generally have a higher airflow capacity, making them suitable for applications where a large volume of compressed air is required. However, they may produce slightly more noise and vibration compared to oil-lubricated compressors.

3. Maintenance: Oil-free compressors typically require less maintenance compared to oil-lubricated ones. They do not need regular oil changes or oil filter replacements. However, it is still important to perform routine maintenance tasks such as air filter cleaning or replacement.

4. Applications: Oil-free compressors are commonly used in applications where air quality is crucial, such as medical and dental facilities, laboratories, electronics manufacturing, and painting applications. They are also favored for portable and consumer-grade compressors.

When selecting between oil-lubricated and oil-free air compressors, consider the specific requirements of your application, including air quality, noise levels, maintenance needs, and expected usage. It’s important to follow the manufacturer’s recommendations for maintenance and lubrication to ensure the optimal performance and longevity of the air compressor.

China Custom CHINAMFG (BOREAS) Bk Series Permanent Magnet Variable Frequency Screw Air Compressor   manufacturer China Custom CHINAMFG (BOREAS) Bk Series Permanent Magnet Variable Frequency Screw Air Compressor   manufacturer
editor by CX 2023-10-25

China supplier 45kw Energy Saving Low Noise Industrial Frequency Variable Frequency Screw Air Compressor air compressor oil

Product Description

Product Description

HY(V)-Z Series Medium Voltage Permanent Magnet Variable Frequency Screw Air Compressor

01.Advanced Medium Voltage Dual Stage Mainframe
1. Two-stage integrated design, oil mist spray cooling is used between stages, which reduces the temperature of the air, and the compression process is close to the most energy-saving isothermal compression. In principle, two-stage compression saves 5%-8% of energy compared to single-machine compression ;
2. It is suitable for the compression ratio matching of medium voltage, the leakage in the main engine is small, and the volumetric efficiency is high;
3. The bearing adopts imported heavy-duty bearing, which makes the force of the rotor better; the two-stage rotors are HYiven by helical gears respectively, so that each stage of the rotor has the best linear speed;
4. The third-generation asymmetric rotor technology, the tooth surface is processed by the German KAPP rotor grinder, creating a high-precision rotor, which is the first guarantee for the high efficiency and stability of the host.

02.High efficiency permanent magnet synchronous motor
1. IP54 protection grade, which is more stable and reliable than IP23 in harsh environment;
2. Low temperature rise design, higher efficiency, and extended the service life of the motor;
3. Use ceramic plated bearings to completely eliminate the influence of shaft current on bearings;
4. It is made of rare earth permanent magnet materials, with large torque and small current during startup and operation;
5. With reasonable magnetic field design and magnetic density distribution, the working frequency range of energy-saving motors is wider and the operating noise is low;
6. Cooperating with the operation of the frequency converter, the frequency conversion soft start is realized, which avoids the strong mechanical impact of the machine and equipment when the motor is started at full pressure, and is conducive
to protecting the mechanical equipment, reducing equipment maintenance and improving the reliability of the equipment.

03.Special valve group
1. Intake valve: It adopts a special normally closed butterfly valve for medium voltage, with a non-return function, stable operation, high precision of air volume control, built-in noise reduction design, low cavitation noise and long service life;
2. Minimum pressure maintenance valve: special valve for medium voltage, high pressure resistance, high temperature resistance, accurate opening pressure, ensuring stable pressure in the barrel, ultra-fast return to seat, strong sealing, ensuring no backflow of gas, low pressure loss and high efficiency ;
3. Temperature control valve: The unit is equipped with a mixed-flow temperature control valve to ensure that the unit is more convenient to start in a low temperature environment, and to ensure the oil supply of the unit at any time; by controlling the oil supply temperature of the main engine to ensure that the unit is in the best performance state;
4. Oil cut-off valve: special normally closed valve for medium voltage, controlled by the exhaust pressure of the machine head. When starting up, the valve opens quickly to ensure that the compressor is lubricated and warmed up as soon as possible; when shutting down, the valve prevents oil from being ejected from the intake end.

04.Advanced and reliable electric control system
1. Large-size color LCD touch screen, with good man-machine communication interface, touch screen with anti-mistouch and sleep function;
2. It adopts double frequency conversion system, which is more energy-saving. The frequency converter and the motor are perfectly matched, and the low frequency and high torque can output 180% of the rated torque;
3. According to the characteristics of medium voltage, a special program is developed, with multiple pressure sensors and multiple temperature sensors, which can comprehensively detect the operating status of the unit, and automatically control the machine status without special care;
4. Configure the Internet of Things, you can check the operating status of the unit on the mobile phone;
5. Independent air duct design, suitable for various working conditions.

05.Silent centrifugal fan
1. Adopt centrifugal fan, brand-new separate radial cooling fan design, with special cooler, better cooling effect and more energy saving;
2. Compared with axial flow fans, centrifugal fans have higher wind pressure and lower noise;
3. Using variable frequency fan control, the oil temperature is constant, prolonging the service life of lubricating oil;
4. Due to the high wind pressure, the cooler and the filter are less likely to be blocked.

06.High quality triple filter

1. The filtration area of the air filter exceeds 150% of the normal requirement, the inlet pressure loss is low, and the energy efficiency is good;2. The oil filter adopts a full-flow built-in pressure-bearing oil filter suitable for medium voltage conditions. The rated processing capacity of the oil filter is 1.3 times the circulating oil volume. The imported filter material and the design scheme of large margin are selected, which has high filtration precision and good durability.
3. The oil is divided into special customized oil, which is designed and developed for medium-pressure working conditions, with wide applicable pressure range, good separation effect and low operating pressure loss; imported glass fiber material is selected;
4. The design of the 3 filter positions is reasonable, the maintenance is convenient, and the downtime is reduced.

07.High quality and efficient coupling
1. The coupling is a torsional elastic coupling with a failure protection function, which can effectively damp and reduce the vibration and impact generated during operation;
2. The elastic body is only under pressure and can bear a larger load, and the drum-shaped teeth of the elastic body can avoid stress concentration.   

Overall energy saving of products

Compared with power frequency air compressor, energy-saving variable frequency air compressor has practical significance.
1. The pressure control of the inverter air compressor is accurate. It can quickly respond to pressure changes, adjust the speed of the permanent magnet motor, control the pressure fluctuation range within 0.1bar, stabilize the pipe network pressure, provide the necessary air volume with the most reasonable power, and reduce excess energy consumption.
2. The variable frequency air compressor adopts the method of variable frequency starting, which eliminates the CHINAMFG current of the star-delta starting, and starts smoothly. Reduce the starting power, reduce the impact on the grid and equipment, and reduce equipment operating noise.
3. The frequency conversion control is more excellent than the ordinary throttling control. The adjustment range of the flow rate is larger, and with the high-efficiency permanent magnet motor, the energy saving effect is more significant at low percentage flow rate.
4. Most of the cost in the life cycle of the air compressor is generated by the electricity it consumes. The power consumption of the compressor is closely related to the air used on site. The inverter air compressor can not only ensure smooth and guaranteed production, but also save considerable electricity bills and achieve a CHINAMFG situation for the enterprise.

Energy consumptionMaintenance cost
Purchase cost 
Energy consumption-Maintenance cost
Purchase cost energy conservation

Product application scenarios
Mining equipment: used for high-pressure blasting mining, HYiving all kinds of pneumatic machinery.

Baling machine: the air compressor is used in the pneumatic baling machine. After compressing the air, the piston of the cylinder is pressed down to HYive the vibrator to move quickly, so that the overlapping part of the packing belt has a hot-melt effect.

Product case

An oil field borders the CHINAMFG Sea in the East, the central ZheJiang Plain in the west, ZheJiang Province in the southeast, and the junction of ZheJiang and HangZhou in the north. It spans 25 districts, cities and counties in ZheJiang , HangZhou and ZheJiang provinces. The exploration and development construction began in January 1964, with a total exploration and development area of 18716 square meters. The oil headquarters is located in ZheJiang Xihu (West Lake) Dis. New Area, the key development and opening-up construction area of the national “Eleventh Five Year Plan”. It is 190 kilometers away from ZheJiang , 40 kilometers away from ZheZheJiang ngang and 70 kilometers away from ZheJiang International Airport. It has a superior geographical location, developed sea, land and air transportation and convenient traffic. It is an important part of the CHINAMFG rim economic circle. HY-45z from CHINAMFG company is mainly used for pipeline purging and gas supply.

Medium voltage direct-coupled screw compressor

HY-Z Working pressure Capacity Power NOise Air outlet Net weight
  bar Psig (m3/min) cfm kW hp dB Pipe
diameter
 
HY-18Z 20 291 1.7 61 18 25 65 ±3 G3/4″ 868
25 364 1.7 61 18 25 65 ±3 G3/4″ 868
30 437 1.7 61 18 25 65±3 G3/4″ 868
HY-22Z 20 291 2.1 74 22 30 65±3 G3/4″ 900
25 364 2.1 74 22 30 65±3 G3/4″ 900
30 437 2.1 74 22 30 65 ±3 G3/4″ 900
35 510 1.6 57 22 30 65±3 G3/4″ 900
40 583 1.6 57 22 30 65±3 G3/4″ 900
HY-37Z 20 291 3.3 117 37 50 65 ±3 G3/4″ 1340
25 364 3.3 117 37 50 65±3 G3/4″ 1340
30 437 3.3 117 37 50 65 ± 3 G3/4″ 1340
35 510 3.0 106 37 50 65 ± 3 G3/4″ 1340
40 583 3.0 106 37 50 65±3 G3/4″ 1340
HY-55Z 20 291 6.4 225 55 75 67±3 DN32 2100
25 364 5.0 176 55 75 67±3 DN32 2100
30 437 4.7 165 55 75 67 ±3 DN32 2100
35 510 4.3 151 55 75 67±3 DN32 2100
40 583 3.8 133 55 75 67 ±3 DN32 2100
HY-75Z 20 291 7.2 255 75 100 68±3 DN32 2300
25 364 7.0 248 75 100 68±3 DN32 2300
30 437 6.7 237 75 100 68±3 DN32 2300
35 510 6.3 223 75 100 68±3 DN32 2300
40 583 5.7 201 75 100 68±3 DN32 2300
HY-90Z 20 291 12.0 423 90 120 70 ±3 DN32 2800
25 364 10.3 364 90 120 70±3 DN32 2800
30 437 10.0 353 90 120 70 ±3 DN32 2800
35 510 6.3 223 90 120 70±3 DN32 2800
40 583 5.8 205 90 120 70±3 DN32 2800
HY-110Z 20 291 13.7 483 110 150 72 ±3 DN40 3000
25 364 12.5 440 110 150 72 ±3 DN40 3000
30 437 10.3 363 110 150 72 ±3 DN40 3000
35 510 9.6 339 110 150 72 ±3 DN40 3000
40 583 9.1 321 110 150 72 ±3 DN40 3000
HY-132Z 20 291 16.3 576 132 175 74 ±3 DN50 3200
25 364 13.5 476 132 175 74±3 DN50 3200
30 437 12.2 430 132 175 74 ±3 DN50 3200
35 510 11.8 416 132 175 74 ±3 DN50 3200
40 583 11.3 398 132 175 74 ±3 DN50 3200
HY-160Z 20 291 20.0 706 160 215 75 ±3 DN50 3600
25 364 16.1 567 160 215 75 ±3 DN50 3600
HY-185Z 20 291 23.5 829 185 250 76±3 DN50 3800
25 364 18.5 652 185 250 76±3 DN50 3800
HY-200Z 20 291 26.0 918 200 270 76±3 DN50 4800
25 364 22.9 809 200 270 76±3 DN50 4800
30 437 22.2 783 200 270 76 ±3 DN50 4800
HY-200ZW 20 291 30.2 1067 220 300 78 ±3 DN65 5000
25 364 25.8 911 220 300 78 ±3 DN65 5000
30 437 23.2 819 220 300 78±3 DN65 5000
35 510 22.0 776 220 300 78±3 DN65 5000
HY-250ZW 20 291 34.2 1207 250 350 78±3 DN65 5500
25 364 29.1 1026 250 350 78 ±3 DN65 5500
30 437 27.5 972 250 350 78±3 DN65 5500
35 510 25.2 888 250 350 78±3 DN65 5500
40 583 22.8 804 250 350 78±3 DN65 5500
HY-280ZW 20 291 37.7 1330 280 375 80±3 DN65 5800
25 364 34.0 1200 280 375 80±3 DN65 5800
30 437 30.0 1060 280 375 80±3 DN65 5800
35 510 27.3 965 280 375 80±3 DN65 5800
40 583 25.0 881 280 375 80±3 DN65 5800
HY-315ZW 30 437 33.7 1189 315 422 80±3 DN65 6400
35 510 29.8 1053 315 422 80±3 DN65 6400
40 583 27.1 958 315 422 80±3 DN65 6400

Huayan compressor product parameter table follows
1 The exhaust gas volume value is the gas volume flow rate in the following state (temperature: 32°C, atmospheric pressure: 101.325KPa)
2. Pressure value after exhaust pressure check valve
3. The noise value is the value in the anechoic chamber, test tolerance: 3dB(A)

Medium voltage permanent magnet variable frequency screw compressor

HY(V)-Z  Working pressure Capacity Power Noise Air outlet Net weight
bar psig (m3/min) cfm kW hp dB Pipe diameter  
HYV-55Z 20 291 3.8-6.4 134-226 55 75 67±3 DN32 2200
25 364 3.6-6.0 127-212 55 75 67±3 DN32 2200
30 437 3.1-5.2 109-184 55 75 67±3 DN32 2200
35 510 2.6-4.3 92-152 55 75 67±3 DN32 2200
40 583 2.3-3.8 81-134 55 75 67±3 DN32 2200
HYV-75Z 20 291 4.6-7.7 162-272 75 100 68±3 DN32 2400
25 364 4.5-7.5 159-265 75 100 68±3 DN32 2400
30 437 4.0-6.7 141-237 75 100 68±3 DN32 2400
35 510 3.8-6.3 134-222 75 100 68±3 DN32 2400
40 583 3.0-5.0 106-177 75 100 68±3 DN32 2400
HY-90Z 20 291 6.7-11.2 237-396 90 120 70±3 DN32 2800
25 364 6.2-10.3 219-364 90 120 70±3 DN32 2800
30 437 6.0-10.0 212-353 90 120 70±3 DN32 2800
35 510 4.1-6.8 145-240 90 120 70±3 DN32 2800
40 583 3.8-6.3 134-222 90 120 70±3 DN32 2800
HYV-110Z 20 291 8.2-13.6 290-480 110 150 72±3 DN40 3100
25 364 7.5-12.5 265-441 110 150 72±3 DN40 3100
30 437 6.5-10.8 230-381 110 150 72±3 DN40 3100
35 510 5.8-9.6 205-339 110 150 72±3 DN40 3100
40 583 5.5-9.1 194-321 110 150 72±3 DN40 3100
HYV-132Z 20 291 10.1-16.8 357-593 132 175 74±3 DN40 3300
25 364 9.0-15.0 318-530 132 175 74±3 DN40 3300
30 437 7.9-13.1 279-463 132 175 74±3 DN40 3300
35 510 7.1-11.8 251-417 132 175 74±3 DN40 3300
40 583 6.8-11.3 240-399 132 175 74±3 DN40 3300
HYV-160Z 20 291 9.6-16.0 339-565 160 215 75±3 DN50 3800
25 364 10.0-16.6 353-586 160 215 75±3 DN50 3800
30 437 9.8-16.3 346-576 160 215 75±3 DN40 3700
35 510 9.4-15.6 332-551 160 215 75±3 DN50 3800
40 583 8.3-13.8 293-487 160 215 75±3 DN40 3700
HYV-185Z 20 291 14.1-23.5 498-830 185 250 76±3 DN50 4000
25 364 11.7-19.5 413-689 185 250 76±3 DN50 4000
HYV-200Z 20 291 15.6-26.0 551-918 200 270 76±3 DN50 4200
25 364 13.7-22.9 484-809 200 270 76±3 DN50 4200
30 437 13.3-22.2 470-784 200 270 76±3 DN50 4200
HYV-220ZW 20 291 17.8-29.7 629-1049 220 300 78±3 DN65 5000
25 364 15.5-25.8 547-911 220 300 78±3 DN65 5000
30 437 13.9-23.2 491-819 220 300 78±3 DN65 5000
35 510 13.2-22.0 565-777 220 300 78±3 DN65 5000
40 583 12.2-20.3 431-717 220 300 78±3 DN65 5000
HYV-250ZW 20 291 20.5-34.2 724-1208 250 350 78±3 DN65 5700
25 364 17.5-29.1 618-1571 250 350 78±3 DN65 5700
30 437 16.5-27.5 583-971 250 350 78±3 DN65 5700
35 510 15.1-25.2 533-890 250 350 78±3 DN65 5700
40 583 13.7-22.8 484-805 250 350 78±3 DN65 5700
HYV-280ZW 20 291 22.6-37.7 798-1331 280 375 80±3 DN65 6000
25 364 20.4-34.0 720-1201 280 375 80±3 DN65 6000
30 437 18.0-30.0 636-1059 280 375 80±3 DN65 6000
35 510 16.4-27.3 579-964 280 375 80±3 DN65 6000
40 583 15.0-25.0 530-883 280 375 80±3 DN65 6500

4. Please consult our company for use in harsh working conditions such as high temperature, high humidity, high cold and high dust
5. Dimensions and weight of the whole machine are subject to change without prior notice
5. Please do not use compressed air directly for medical equipment inhaled by the human body
 

Technical parameters of oil-free water-lubricated power frequency screw air compressor
HYW-G Working pressure Exhaust volume  Power  Noise Air outlet pipe diameter  Net weight Dimensions(mm)
Water lubricated series bar psig (m3/min) cfm kW hp dB kg Length Width Height
HYW-7G 7 102 1 42 7.5 10 58±3 G1″ 500 1135 800 1000
8 116 1 39 7.5 10 58±3 G1″ 500 1135 800 1000
10 145 1 35 7.5 10 58±3 G1″ 500 1135 800 1000
HYW-11G 7 102 2 57 11 15 58±3 G1″ 500 1135 800 1000
8 116 2 53 11 15 58±3 G1″ 500 1135 800 1000
10 145 1 46 11 15 58±3 G1″ 500 1135 800 1000
HYW-15G 7 102 2 71 15 20 60±3 G1″ 550 1400 1000 1200
8 116 2 64 15 20 60±3 G1″ 550 1400 1000 1200
10 145 / / 15 20 60±3 G1″ 550 1400 1000 1200
HYW-18.5G 7 102 3 109 18.5 25 61 ±3 G1″ 600 1400 1000 1200
8 116 3 99 18.5 25 61 ±3 G1″ 600 1400 1000 1200
10 145 3 88 18.5 25 61 ±3 G1″ 600 1400 1000 1200
HYW-22G 7 102 4 131 22 30 61 ±3 G1″ 655 1400 1000 1200
8 116 3 120 22 30 61 ±3 G1″ 655 1400 1000 1200
10 145 3 106 22 30 61 ±3 G1″ 655 1400 1000 1200
HYV-30G  7 102 5 184 30 40 64±3 G11/2″ 1150 1920 1170 1320
8 116 5 166 30 40 64±3 G11/2″ 1150 1920 1170 1320
10 145 4 152 30 40 64±3 G11/2″ 1150 1920 1170 1320
HYW-37G 7 102 6 215 37 50 64±3 G11/2″ 1200 1920 1170 1320
8 116 6 198 37 50 64±3 G11/2″ 1200 1920 1170 1320
10 145 5 177 37 50 64±3 G11/2″ 1200 1920 1170 1320
HYW-45G 7 102 8 265 45 60 66±3 G11/2″ 1320 1920 1170 1320
8 116 7 240 45 60 66±3 G11/2″ 1320 1920 1170 1320
10 145 6 212 45 60 66±3 G11/2″ 1320 1920 1170 1320
HYW-55G 7 102 10 353 55 75 66±3 DN50 1520 1930 1320 1535
8 116 9 318 55 75 66±3 DN50 1520 1930 1320 1535
10 145 8 275 55 75 66±3 DN50 1520 1930 1320 1535
HYW-75G 7 102 13 459 75 100 70±3 DN50 1620 1930 1320 1535
8 116 12 424 75 100 70±3 DN50 1620 1930 1320 1535
10 145 10 353 75 100 70±3 DN50 1620 1930 1320 1535
HYW-90G 7 102 16 547 90 120 70±3 DN50 1800 1930 1320 1535
8 116 14 494 90 120 70±3 DN50 1800 1930 1320 1535
10 145 13 441 90 120 70±3 DN50 1800 1930 1320 1535
HYW-110G 7 102 20 706 110 150 72±3 DN80 3100 2300 1600 1750
8 116 18 636 110 150 72±3 DN80 3100 2300 1600 1750
10 145 16 565 110 150 72±3 DN80 3100 2300 1600 1750
HYW-132G 7 102 25 883 132 175 72±3 DN80 3250 2300 1600 1750
8 116 23 812 132 175 72±3 DN80 3250 2300 1600 1750
10 145 20 706 132 175 72±3 DN80 3250 2300 1600 1750
HYW-160G 7 102 27 953 160 215 72±3 DN100 4500 2860 1600 1800
8 116 26 901 160 215 72±3 DN100 4500 2860 1600 1800
10 145 24 848 160 215 72±3 DN100 4500 2860 1600 1800
HYW-185G 7 102 30 1059 185 250 74±3 DN100 4500 2860 1600 1800
8 116 28 989 185 250 74±3 DN100 4500 2860 1600 1800
10 145 25 883 185 250 74±3 DN100 4500 2860 1600 1800
HYW-200G 7 102 36 1271 200 270 74±3 DN125 4800 3150 1850 2050
8 116 33 1165 200 270 74±3 DN125 4800 3150 1850 2050
10 145 27 953 200 270 74±3 DN125 4800 3150 1850 2050
HYW-250G 7 102 43 1519 250 350 74±3 DN125 5200 3150 1850 2050
8 116 41 1448 250 350 74±3 DN125 5200 3150 1850 2050
10 145 38 1342 250 350 74±3 DN125 5200 3150 1850 2050
                         
Cooling method:(Air cooling:HYW-7G~HYW-45G), (Water cooling: HYW-55G~HYW-250G)

Technical parameters of dry oil-free power frequency screw air compressor
HYW-G Dry oil free series Working pressure Exhaust volume Power Noise Air outlet pipe diameter Net weight(kg) Dimensions(mm)
bar psig (m3/min) cfm kw hp dB Air-cooled Water-cooled Length Width Height Length Width Height
Air-cooled Water-cooled
HYW-45G 7 102 8 268 45 60 69±3 DN50 2600 2650 2200 1400 2000 2300 1500 1720
8 116 8 268 45 60 69±3 DN50 2600 2650 2200 1400 2000 2300 1500 1720
10 145 7 244 45 60 69±3 DN50 2600 2650 2200 1400 2000 2300 1500 1720
HYW-55G 7 102 10 339 55 75 69±3 DN50 2800 2850 2200 1400 2000 2300 1500 1720
8 116 9 314 55 75 69±3 DN50 2800 2850 2200 1400 2000 2300 1500 1720
10 145 8 279 55 75 69±3 DN50 2800 2850 2200 1400 2000 2300 1500 1720
HYW-75G 7 102 13 441 75 100 70±3 DN50 2900 2850 2200 1400 2000 2300 1500 1720
8 116 13 441 75 100 70±3 DN50 2900 2850 2200 1400 2000 2300 1500 1720
10 145 11 396 75 100 70±3 DN50 2900 2850 2200 1400 2000 2300 1500 1720
HYW-90G 7 102 16 565 90 120 71 ±3 DN50 3100 2850 2200 1400 2000 2300 1500 1720
8 116 15 512 90 120 71 ±3 DN50 3100 2850 2200 1400 2000 2300 1500 1720
10 145 13 456 90 120 71 ±3 DN50 3100 2850 2200 1400 2000 2300 1500 1720
HYW-110G 7 102 20 689 110 150 71 ±3 DN65 3400 3450 3000 1990 2180 2700 1800 1830
8 116 20 689 110 150 71 ±3 DN65 3400 3450 3000 1990 2180 2700 1800 1830
10 145 16 572 110 150 71 ±3 DN65 3400 3450 3000 1990 2180 2700 1800 1830
HYW-132G 7 102 23 812 132 175 73±3 DN65 3450 3500 3000 1990 2180 2700 1800 1830
8 116 23 812 132 175 73±3 DN65 3450 3500 3000 1990 2180 2700 1800 1830
10 145 20 706 132 175 73±3 DN65 3450 3500 3000 1990 2180 2700 1800 1830
HYW-160G 7 102 26 918 160 215 73±3 DN65 3550 3650 3000 1990 2180 2700 1800 1830
8 116 26 918 160 215 73±3 DN65 3550 3650 3000 1990 2180 2700 1800 1830
10 145 24 830 160 215 73±3 DN65 3550 3650 3000 1990 2180 2700 1800 1830
HYW-185G 7 102 30 1059 185 250 74±3 DN65 3950 4050 3000 1990 2180 2700 1800 1830
8 116 30 1059 185 250 74±3 DN65 3950 4050 3000 1990 2180 2700 1800 1830
10 145 26 918 185 250 74±3 DN65 3950 4050 3000 1990 2180 2700 1800 1830
HYW-200G 7 102 34 1187 200 270 74±3 DN100 / 4500 / / / 3100 2100 2065
8 116 34 1187 200 270 74±3 DN100 / 4500 / / / 3100 2100 2065
10 145 29 1031 200 270 74±3 DN100 / 4500 / / / 3100 2100 2065
HYW-250G 7 102 46 1624 250 350 74±3 DN100 / 5200 / / / 3100 2100 2065
8 116 42 1483 250 350 74±3 DN100 / 5200 / / / 3100 2100 2065
10 145 38 1328 250 350 74±3 DN100 / 5200 / / / 3100 2100 2065

FAQ
 

Q1: What is the rotor speed for the air end?
A1: 2980rmp.

Q2: What’s your lead time?
A2: usually, 5-7 days. (OEM orders: 15days)

Q3: Can you offer water cooled air compressor?
A3: Yes, we can (normally, air cooled type).

Q4: What’s the payment term?
A4: T/T, L/C, Western Union, etc. Also we could accept USD, RMB, and other currency.

Q5: Do you accept customized voltage?
A5: Yes. 380V/50Hz/3ph, 380V/60Hz/3ph, 220V/50Hz/3ph, 220V/60Hz/3ph, 440V/50Hz/3ph, 440V/60Hz/3ph, or as per your requests.

Q6: What is your warranty for air compressor?
A6: One year for the whole air compressor(not including the consumption spare parts) and technical supports can be provided according to your needs.

Q7: Can you accept OEM orders?
A7: Yes, OEM orders are warmly welcome.

Q8: How about your customer service and after-sales service?
A8: 24hrs on-line support, 48hrs problem solved promise.

Q9: Do you have spare parts in stock?
A9: Yes, we do.

Q10: What kind of initial lubrication oil you used in air compressor?
A10: TOTAL 46# mineral oil.

 

After-sales Service: Provide After-Sell Sevice
Lubrication Style: Oil-free
Cooling System: Air Cooling
Cylinder Position: Vertical
Structure Type: Closed Type
Installation Type: Movable Type
Customization:
Available

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air compressor

What are the advantages of using rotary vane compressors?

Rotary vane compressors offer several advantages that make them a popular choice for various applications. These compressors are widely used in industries where a reliable and efficient source of compressed air is required. Here are the advantages of using rotary vane compressors:

1. Compact and Lightweight:

Rotary vane compressors are typically compact and lightweight compared to other types of compressors. Their compact design makes them suitable for installations where space is limited, such as in small workshops or mobile applications. The lightweight nature of these compressors allows for easy transportation and maneuverability.

2. High Efficiency:

Rotary vane compressors are known for their high efficiency. The design of the vanes and the compression chamber allows for smooth and continuous compression, resulting in minimal energy losses. This efficiency translates into lower energy consumption and reduced operating costs over time.

3. Quiet Operation:

Rotary vane compressors operate with relatively low noise levels. The design of the compressor, including the use of vibration damping materials and sound insulation, helps to minimize noise and vibrations during operation. This makes rotary vane compressors suitable for applications where noise reduction is important, such as in indoor environments or noise-sensitive areas.

4. Oil Lubrication:

Many rotary vane compressors utilize oil lubrication, which provides several benefits. The oil lubrication helps to reduce wear and friction between the moving parts, resulting in extended compressor life and improved reliability. It also contributes to better sealing and improved efficiency by minimizing internal leakage.

5. Versatile Applications:

Rotary vane compressors are versatile and can be used in a wide range of applications. They are suitable for both industrial and commercial applications, including automotive workshops, small manufacturing facilities, dental offices, laboratories, and more. They can handle various compressed air requirements, from light-duty tasks to more demanding applications.

6. Easy Maintenance:

Maintenance of rotary vane compressors is relatively straightforward. Routine maintenance tasks typically include oil changes, filter replacements, and periodic inspection of vanes and seals. The simplicity of the design and the availability of replacement parts make maintenance and repairs easier and more cost-effective.

These advantages make rotary vane compressors an attractive choice for many applications, providing reliable and efficient compressed air solutions.

air compressor

How do you choose the right air compressor for woodworking?

Choosing the right air compressor for woodworking is essential to ensure efficient and effective operation of pneumatic tools and equipment. Here are some factors to consider when selecting an air compressor for woodworking:

1. Required Air Volume (CFM):

Determine the required air volume or cubic feet per minute (CFM) for your woodworking tools and equipment. Different tools have varying CFM requirements, so it is crucial to choose an air compressor that can deliver the required CFM to power your tools effectively. Make sure to consider the highest CFM requirement among the tools you’ll be using simultaneously.

2. Tank Size:

Consider the tank size of the air compressor. A larger tank allows for more stored air, which can be beneficial when using tools that require short bursts of high air volume. It helps maintain a consistent air supply and reduces the frequency of the compressor cycling on and off. However, if you have tools with continuous high CFM demands, a larger tank may not be as critical.

3. Maximum Pressure (PSI):

Check the maximum pressure (PSI) rating of the air compressor. Woodworking tools typically operate within a specific PSI range, so ensure that the compressor can provide the required pressure. It is advisable to choose an air compressor with a higher maximum PSI rating to accommodate any future tool upgrades or changes in your woodworking needs.

4. Noise Level:

Consider the noise level of the air compressor, especially if you’ll be using it in a residential or shared workspace. Some air compressors have noise-reducing features or are designed to operate quietly, making them more suitable for woodworking environments where noise control is important.

5. Portability:

Assess the portability requirements of your woodworking projects. If you need to move the air compressor frequently or work in different locations, a portable and lightweight compressor may be preferable. However, if the compressor will remain stationary in a workshop, a larger, stationary model might be more suitable.

6. Power Source:

Determine the power source available in your woodworking workspace. Air compressors can be powered by electricity or gasoline engines. If electricity is readily available, an electric compressor may be more convenient and cost-effective. Gasoline-powered compressors offer greater flexibility for remote or outdoor woodworking projects where electricity may not be accessible.

7. Quality and Reliability:

Choose an air compressor from a reputable manufacturer known for producing reliable and high-quality equipment. Read customer reviews and consider the warranty and after-sales support offered by the manufacturer to ensure long-term satisfaction and reliability.

8. Budget:

Consider your budget and balance it with the features and specifications required for your woodworking needs. While it’s important to invest in a reliable and suitable air compressor, there are options available at various price points to accommodate different budgets.

By considering these factors and evaluating your specific woodworking requirements, you can choose an air compressor that meets the demands of your tools, provides efficient performance, and enhances your woodworking experience.

air compressor

What maintenance is required for air compressors?

Maintaining air compressors is essential to ensure their optimal performance, longevity, and safe operation. Regular maintenance helps prevent breakdowns, improves efficiency, and reduces the risk of accidents. Here are some key maintenance tasks for air compressors:

1. Regular Inspection: Perform visual inspections of the air compressor to identify any signs of wear, damage, or leaks. Inspect the compressor, hoses, fittings, and connections for any abnormalities. Pay attention to oil leaks, loose bolts, and worn-out components.

2. Oil Changes: If your air compressor has an oil lubrication system, regular oil changes are crucial. Follow the manufacturer’s recommendations for the frequency of oil changes and use the recommended oil type. Dirty or degraded oil can impact compressor performance and lead to premature wear.

3. Air Filter Cleaning or Replacement: Clean or replace the air filter regularly to ensure proper air intake and prevent contaminants from entering the compressor. Clogged or dirty filters can restrict airflow and reduce efficiency.

4. Drain Moisture: Air compressors produce moisture as a byproduct of the compression process. Accumulated moisture in the tank can lead to rust and corrosion. Drain the moisture regularly from the tank to prevent damage. Some compressors have automatic drains, while others require manual draining.

5. Belt Inspection and Adjustment: If your compressor has a belt-driven system, inspect the belts for signs of wear, cracks, or tension issues. Adjust or replace the belts as necessary to maintain proper tension and power transmission.

6. Tank Inspection: Inspect the compressor tank for any signs of corrosion, dents, or structural issues. A damaged tank can be hazardous and should be repaired or replaced promptly.

7. Valve Maintenance: Check the safety valves, pressure relief valves, and other valves regularly to ensure they are functioning correctly. Test the valves periodically to verify their proper operation.

8. Motor and Electrical Components: Inspect the motor and electrical components for any signs of damage or overheating. Check electrical connections for tightness and ensure proper grounding.

9. Keep the Area Clean: Maintain a clean and debris-free area around the compressor. Remove any dirt, dust, or obstructions that can hinder the compressor’s performance or cause overheating.

10. Follow Manufacturer’s Guidelines: Always refer to the manufacturer’s manual for specific maintenance instructions and recommended service intervals for your air compressor model. They provide valuable information on maintenance tasks, lubrication requirements, and safety precautions.

Regular maintenance is vital to keep your air compressor in optimal condition and extend its lifespan. It’s also important to note that maintenance requirements may vary depending on the type, size, and usage of the compressor. By following a comprehensive maintenance routine, you can ensure the reliable operation of your air compressor and maximize its efficiency and longevity.

China supplier 45kw Energy Saving Low Noise Industrial Frequency Variable Frequency Screw Air Compressor   air compressor oilChina supplier 45kw Energy Saving Low Noise Industrial Frequency Variable Frequency Screw Air Compressor   air compressor oil
editor by CX 2023-10-21