Tag Archives: drilling compressor

China Good quality Hf22/20 (K) Diesel Portable Screw Air Compressor for DTH Drilling Rig small air compressor

Product Description

HF22/20(K) Diesel Portable Screw Air Compressor for DTH Drilling Rig

Diesel mobile screw air compressors are widely used in highway, railway, mining, water conservancy, shipbuilding, urban construction, energy, military and other industries.
Features
* Main engine: large-diameter rotor design, the main engine and the diesel engine are directly connected through a highly elastic coupling, and there is no speed-increasing gear in the middle between them engine. The main engine rotates at the same speed as the diesel engine, with higher efficiency, better reliability and longer life.
* Diesel engine: Cummins, CHINAMFG and other famous domestic and foreign diesel engines are selected, which meet the national II emission requirements. With strong power, low fuel consumption, and nationwide after-sales service system, users can get rapid and comprehensive services.
* The air volume control system is simple and reliable. According to the size of the air volume, the air intake volume is automatically adjusted from 0 to 100%, and the diesel throttle is automatically adjusted at the same time, which greatly saves diesel oil.
* The microcomputer intelligently monitors air compressor exhaust pressure, exhaust temperature, diesel engine speed, oil pressure, water temperature, fuel tank level and other operating parameters.
* Multi-stage air filter, suitable for dusty working environment. Multi-stage fuel filter, suitable for the current status of domestic oil quality. Oversized oil-water cooler, suitable for high temperature and plateau environments.
* Spacious maintenance and repair door, all parts needed to be maintained are within easy reach. The maintenance of air filters, oil filters, fuel tanks, batteries and oil coolers is easy and convenient, reducing downtime.
* Easy to move, it can still move flexibly under the harsh terrain conditions. Each compressor is equipped with lifting rings for safe and convenient lifting and transportation.
Size Information

Model

HF22/20(K)

HF22/20(K)

Air displacement

22m3/min

22m3/min

Air pressure

20bar

20bar

Engine model

CHINAMFG
YC6M340L-K20

CHINAMFG
6LTAA8.9-C325

Power

250kw/340HP

239kw/325HP

Dimension

4600*1950*2850mm

4600*1950*2850mm

Weight

4800kg

5200kg

 

Company introduction
CHINAMFG Group established in 1998 is a key enterprise in the industry of geological exploration and water well field, with the ability to research,manufacture and market. Now, the Group pursues high standard manufacturing and qualified products. It has more than 20 species such as water well drilling rig, core drilling rig, engineering drilling rig, DTH drilling rig,
horizontaldirectional drilling rig, etc. These machines are mainly used in geological prospecting, exploration of railway and
highway engineering, mining, SPT, water well, geothermal well etc. Some of them won the Scientific and Technical Advance Prize or the National Scientific Research Achievement Prize. All the products have passed the quality system certification of ISO9001:2000 and are national inspection-free products.

1. More than 30 years of experience 
The factory is located in ZheJiang Province, China. We are very welcome to visit our factory. If
you need it, we will arrange a pick-up.
2.Top production team 
The transportation and packaging will be packaged in international standards. If you have special packaging requirements, we will give you the most suitable solution.
3.Our Service 
– New machine provides technical trair.
– Once anything goes wrong with the machine by normal using, our technical person must appear at the first time no matter where you are.
– When the machine should be maintained, you will receive the reminding from us.
– According to different geological conditions, we will recommend different construction plans for you
– Remind you which are wearing parts, so you can prepare enough.
– 24 hours respond to your quality problem.

our customers

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Lubrication Style: Lubricated
Cooling System: Water Cooling
Power Source: Diesel Engine
Structure Type: Open Type
Installation Type: Movable Type
Type: Single Screw Compressor
Customization:
Available

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air compressor

Can air compressors be used for gas compression and storage?

Yes, air compressors can be used for gas compression and storage. While air compressors are commonly used to compress and store air, they can also be utilized for compressing and storing other gases, depending on the specific application requirements. Here’s how air compressors can be used for gas compression and storage:

Gas Compression:

Air compressors can compress various gases by utilizing the same principles applied to compressing air. The compressor takes in the gas at a certain pressure, and through the compression process, it increases the pressure and reduces the volume of the gas. This compressed gas can then be used for different purposes, such as in industrial processes, gas pipelines, or storage systems.

Gas Storage:

Air compressors can also be used for gas storage by compressing the gas into storage vessels or tanks. The compressed gas is stored at high pressure within these vessels until it is needed for use. Gas storage is commonly employed in industries where a continuous and reliable supply of gas is required, such as in natural gas storage facilities or for storing compressed natural gas (CNG) used as a fuel for vehicles.

Gas Types:

While air compressors are primarily designed for compressing air, they can be adapted to handle various gases, including but not limited to:

  • Nitrogen
  • Oxygen
  • Hydrogen
  • Carbon dioxide
  • Natural gas
  • Refrigerant gases

It’s important to note that when using air compressors for gas compression and storage, certain considerations must be taken into account. These include compatibility of the compressor materials with the specific gas being compressed, ensuring proper sealing to prevent gas leaks, and adhering to safety regulations and guidelines for handling and storing compressed gases.

By leveraging the capabilities of air compressors, it is possible to compress and store gases efficiently, providing a reliable supply for various industrial, commercial, and residential applications.

air compressor

How does the horsepower of an air compressor affect its capabilities?

The horsepower of an air compressor is a crucial factor that directly impacts its capabilities and performance. Here’s a closer look at how the horsepower rating affects an air compressor:

Power Output:

The horsepower rating of an air compressor indicates its power output or the rate at which it can perform work. Generally, a higher horsepower rating translates to a greater power output, allowing the air compressor to deliver more compressed air per unit of time. This increased power output enables the compressor to operate pneumatic tools and equipment that require higher air pressure or greater airflow.

Air Pressure:

The horsepower of an air compressor is directly related to the air pressure it can generate. Air compressors with higher horsepower ratings have the capacity to produce higher air pressures. This is particularly important when operating tools or machinery that require specific air pressure levels to function optimally. For example, heavy-duty pneumatic tools like jackhammers or impact wrenches may require higher air pressure to deliver the necessary force.

Air Volume:

In addition to air pressure, the horsepower of an air compressor also affects the air volume or airflow it can provide. Higher horsepower compressors can deliver greater volumes of compressed air, measured in cubic feet per minute (CFM). This increased airflow is beneficial when using pneumatic tools that require a continuous supply of compressed air, such as paint sprayers or sandblasters.

Duty Cycle:

The horsepower rating of an air compressor can also influence its duty cycle. The duty cycle refers to the amount of time an air compressor can operate continuously before it needs to rest and cool down. Higher horsepower compressors often have larger and more robust components, allowing them to handle heavier workloads and operate for longer periods without overheating. This is particularly important in demanding applications where continuous and uninterrupted operation is required.

Size and Portability:

It’s worth noting that the horsepower rating can also affect the physical size and portability of an air compressor. Higher horsepower compressors tend to be larger and heavier due to the need for more substantial motors and components to generate the increased power output. This can impact the ease of transportation and maneuverability, especially in portable or mobile applications.

When selecting an air compressor, it is essential to consider the specific requirements of your intended applications. Factors such as desired air pressure, airflow, duty cycle, and portability should be taken into account. It’s important to choose an air compressor with a horsepower rating that aligns with the demands of the tools and equipment you plan to operate, ensuring optimal performance and efficiency.

Consulting the manufacturer’s specifications and guidelines can provide valuable information on how the horsepower rating of an air compressor corresponds to its capabilities and suitability for different tasks.

air compressor

What are the safety considerations when operating an air compressor?

Operating an air compressor requires careful attention to safety to prevent accidents, injuries, and equipment damage. Here are some important safety considerations to keep in mind:

1. Read the Manual: Before operating an air compressor, thoroughly read and understand the manufacturer’s instruction manual. Familiarize yourself with the specific safety guidelines, recommended operating procedures, and any specific precautions or warnings provided by the manufacturer.

2. Proper Ventilation: Ensure that the area where the air compressor is operated has adequate ventilation. Compressed air can produce high levels of heat and exhaust gases. Good ventilation helps dissipate heat, prevent the buildup of fumes, and maintain a safe working environment.

3. Personal Protective Equipment (PPE): Always wear appropriate personal protective equipment, including safety glasses or goggles, hearing protection, and non-slip footwear. Depending on the task, additional PPE such as gloves, a dust mask, or a face shield may be necessary to protect against specific hazards.

4. Pressure Relief: Air compressors should be equipped with pressure relief valves or devices to prevent overpressurization. Ensure that these safety features are in place and functioning correctly. Regularly inspect and test the pressure relief mechanism to ensure its effectiveness.

5. Secure Connections: Use proper fittings, hoses, and couplings to ensure secure connections between the air compressor, air tools, and accessories. Inspect all connections before operation to avoid leaks or sudden hose disconnections, which can cause injuries or damage.

6. Inspect and Maintain: Regularly inspect the air compressor for any signs of damage, wear, or leaks. Ensure that all components, including hoses, fittings, and safety devices, are in good working condition. Follow the manufacturer’s recommended maintenance schedule to keep the compressor in optimal shape.

7. Electrical Safety: If the air compressor is electric-powered, take appropriate electrical safety precautions. Use grounded outlets and avoid using extension cords unless approved for the compressor’s power requirements. Protect electrical connections from moisture and avoid operating the compressor in wet or damp environments.

8. Safe Start-Up and Shut-Down: Properly start and shut down the air compressor following the manufacturer’s instructions. Ensure that all air valves are closed before starting the compressor and release all pressure before performing maintenance or repairs.

9. Training and Competence: Ensure that operators are adequately trained and competent in using the air compressor and associated tools. Provide training on safe operating procedures, hazard identification, and emergency response protocols.

10. Emergency Preparedness: Have a clear understanding of emergency procedures and how to respond to potential accidents or malfunctions. Know the location of emergency shut-off valves, fire extinguishers, and first aid kits.

By adhering to these safety considerations and implementing proper safety practices, the risk of accidents and injuries associated with operating an air compressor can be significantly reduced. Prioritizing safety promotes a secure and productive working environment.

China Good quality Hf22/20 (K) Diesel Portable Screw Air Compressor for DTH Drilling Rig   small air compressor China Good quality Hf22/20 (K) Diesel Portable Screw Air Compressor for DTH Drilling Rig   small air compressor
editor by CX 2024-04-23

China Professional 22kw 0.7MPa-1.2MPa Fixed Speed Drive Low Noise Direct Driven Screw Type Air Compressor for Drilling Rig with Best Sales

Product Description

22kw 0.7mpa-1.2mpa  Fixed Speed Drive Low Noise Direct Driven Screw Type Air Compressor for Drilling Rig

Technical Parameters Of fixed speed screw air compressor:

Model WZS-30AZ
Air Flow/Working pressure 3.8m3/min @ 7.5bar
3.5m3/min @ 8.5bar
3.2m3/min @ 10.5bar
2.9m3/min @ 12.5bar
Compression stage Single
Type of Cooling Air Cooling
Exhaust Temperature < ambient temperature+8 degrees
Oil content of discharged air <2ppm
Noise 71±2 dB(A)
Power 380VAC/3phase/50Hz (Adjustable)
Starting way Y-△ start
Driven method Direct-driven
Motor power 22kw/30hp
Dimension 1400*850*1100mm
Weight 620kg

Catalogue:

WZS- 10AZ 15AZ 20AZ 25AZ 30AZ 50AZ 75AZ 100AZ 125AZ
Air flow/pressure (m³/min/Bar) 1.2/7.5 1.7/7.5 2.4/7.5 3.1/7.5 3.8/7.5 6.4/7.5 10.5/7.5 13.6/7.5 16.3/7.5
1.1/8.5 1.6/8.5 2.2/8.5 2.9/8.5 3.5/8.5 6.1/8.5 9.8/8.5 13.3/8.5 15.0/8.5
0.95/10.5 1.4/10.5 2.0/10.5 2.7/10.5 3.2/10.5 5.7/10.5 8.7/10.5 11.6/10.5 14.6/10.5
0.8/12.5 1.2/12.5 1.7/12.5 2.2/12.5 2.9/12.5 5.1/12.5 7.5/12.5 9.8/12.5 12.3/12.5
Motor Power (kw) 7.5 11 15 18.5 22 37 55 75 90
Horse power (HP) 10 15 20 25 30 50 75 100 125
Dimension Length(mm) 1000 1040 1040 1100 1400 1600 2050 2050 2150
Width (mm) 600 800 800 850 850 1000 1200 1200 1300
Height (mm) 1000 1180 1180 1300 1150 1370 1500 1500 1700
Noise dB(A) 66±2 70±2 70±2 70±2 71±2 74±2 74±2 75±2 75±2
Outlet diameter G3/4 G3/4 G3/4 G11/4 G11/4 G11/2 G2 G2 G2
Weight (kg) 240 400 410 590 620 840 1735 1850 1920

 

WZS- 150AZ/W 180AZ/W 220AZ/W 250AZ/W 300AZ/W 340AZ/W 400AZ/W 480AZ/W 540AZ/W
Air flow/pressure (m³/min/Bar) 20.3/7.5 24.0/7.5 27.0/7.5 32.5/7.5 40.0/7.5 43.5/7.5 50.8/7.5 60.0/7.5 72.0/7.5
19.0/8.5 23.0/8.5 26.5/8.5 31.0/8.5 36.8/8.5 42.0/8.5 48.2/8.5 57.0/8.5 68.0/8.5
17.0/10.5 20.0/10.5 22.5/10.5 28.0/10.5 32.2/10.5 38.8/10.5 42.6/10.5 50.0/10.5 60.5/10.5
14.6/12.5 18.0/12.5 20.1/12.5 25.1/12.5 28.5/12.5 34.6/12.5 39.8/12.5 45.0/12.5 50.5/12.5
Motor Power (kw) 110 132 160 185 220 250 300 350 400
Horse power (HP) 150 180 220 250 300 340 400 480 540
Dimension Length(mm) 2800 2800 2800 2800 2900 2900 4200 4200 4200
Width (mm) 1650 1650 1650 1650 1860 1860 2200 2200 2200
Height (mm) 1850 1850 1850 1850 2000 2000 2150 2150 2150
Noise dB(A) 75±2 75±2 75±2 78±2 78±2 78±2 80±2 82±2 83±2
Outlet diameter DN65 DN65 DN80 DN80 DN100 DN100 DN125 DN125 DN150
Weight (kg) 3030 3130 3210 3470 4500 4600 7000 7500 8100

Before quotation:
1.Before quoting, what should users offer?
1).Discharge pressure (Bar, Mpa or Psi)
2).Air discharge/Air flow/Air capacity (m3/min or CFM)
3).Power supply (220/380V, 50/60Hz, 3Phase)

2.If I don’t know the pressure and air flow, what should I do?
1).Take the picture of nameplate, we will advise the suitable air compressor to you.
2).Tell us what industry you are, we can advise the suitable 1 (so as to air tank / air dryer / air filters).
 

SHIPPING
Delivery: time 5-25 working days after payment receipt confirmed(based on actual quantity)
packing:standard export packing. or customized packing as your
Professional: goods shipping forwarder.

FAQ
Q: OEM/ODM, or customers logo printed is available?
Yes, OEM/ODM, customers logo is welcomed.

Q:  Delivery date?
Usually 5-25 workdays after receiving deposit, specific delivery date based on order quantity

Q: what’s your payment terms?
Regularly doing 30% deposit and 70% balance by T/T, Western Union, Paypal, otherpayment terms also can be discussed based on our cooperation.

Q: How to control your quality?
We have professional QC team, control the quality during the mass production and inspectthe completely goods before shipping.

Q:  If we don’t have shipping forwarder in China, would you do this for us?
We can offer you best shipping line to ensure you can get the goods timely at best price.

Q: come to China before, can you be my guide in China?
We are happy to provide you orservice, such as booking ticket, pick up at the airport, booking hotel, accompany visiting market or factory
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After-sales Service: Video Technical Support
Warranty: 1 Year
Lubrication Style: Oil-less
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Vertical
Customization:
Available

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air compressor

How are air compressors utilized in pharmaceutical manufacturing?

Air compressors play a crucial role in pharmaceutical manufacturing, where they are utilized for various critical applications. The pharmaceutical industry requires a reliable source of clean and compressed air to ensure the safety, efficiency, and quality of its processes. Here’s an overview of how air compressors are utilized in pharmaceutical manufacturing:

1. Manufacturing Processes:

Air compressors are used in numerous manufacturing processes within the pharmaceutical industry. Compressed air is employed for tasks such as mixing and blending of ingredients, granulation, tablet compression, coating, and encapsulation of pharmaceutical products. The controlled delivery of compressed air facilitates precise and consistent manufacturing processes, ensuring the production of high-quality pharmaceuticals.

2. Instrumentation and Control Systems:

Pharmaceutical manufacturing facilities rely on compressed air for powering instrumentation and control systems. Compressed air is used to operate pneumatic valves, actuators, and control devices that regulate the flow of fluids, control temperature and pressure, and automate various processes. The clean and dry nature of compressed air makes it ideal for maintaining the integrity and accuracy of these critical control mechanisms.

3. Packaging and Filling:

Air compressors are employed in pharmaceutical packaging and filling processes. Compressed air is used to power machinery and equipment for bottle cleaning, labeling, capping, and sealing of pharmaceutical products. Compressed air provides the necessary force and precision for efficient and reliable packaging, ensuring product safety and compliance.

4. Cleanroom Environments:

Pharmaceutical manufacturing often takes place in controlled cleanroom environments to prevent contamination and maintain product quality. Air compressors are used to supply clean and filtered compressed air to these cleanrooms, ensuring a controlled and sterile environment for the production of pharmaceuticals. Compressed air is also utilized in cleanroom air showers and air curtains for personnel and material decontamination.

5. Laboratory Applications:

In pharmaceutical laboratories, air compressors are utilized for various applications. Compressed air is used in laboratory instruments, such as gas chromatographs, mass spectrometers, and other analytical equipment. It is also employed in clean air cabinets, fume hoods, and laminar flow benches, providing a controlled and clean environment for testing, analysis, and research.

6. HVAC Systems:

Air compressors are involved in heating, ventilation, and air conditioning (HVAC) systems in pharmaceutical manufacturing facilities. Compressed air powers the operation of HVAC controls, dampers, actuators, and air handling units, ensuring proper air circulation, temperature control, and environmental conditions in various manufacturing areas.

By utilizing air compressors in pharmaceutical manufacturing, the industry can maintain strict quality standards, enhance operational efficiency, and ensure the safety and efficacy of pharmaceutical products.

air compressor

How do you choose the right air compressor for woodworking?

Choosing the right air compressor for woodworking is essential to ensure efficient and effective operation of pneumatic tools and equipment. Here are some factors to consider when selecting an air compressor for woodworking:

1. Required Air Volume (CFM):

Determine the required air volume or cubic feet per minute (CFM) for your woodworking tools and equipment. Different tools have varying CFM requirements, so it is crucial to choose an air compressor that can deliver the required CFM to power your tools effectively. Make sure to consider the highest CFM requirement among the tools you’ll be using simultaneously.

2. Tank Size:

Consider the tank size of the air compressor. A larger tank allows for more stored air, which can be beneficial when using tools that require short bursts of high air volume. It helps maintain a consistent air supply and reduces the frequency of the compressor cycling on and off. However, if you have tools with continuous high CFM demands, a larger tank may not be as critical.

3. Maximum Pressure (PSI):

Check the maximum pressure (PSI) rating of the air compressor. Woodworking tools typically operate within a specific PSI range, so ensure that the compressor can provide the required pressure. It is advisable to choose an air compressor with a higher maximum PSI rating to accommodate any future tool upgrades or changes in your woodworking needs.

4. Noise Level:

Consider the noise level of the air compressor, especially if you’ll be using it in a residential or shared workspace. Some air compressors have noise-reducing features or are designed to operate quietly, making them more suitable for woodworking environments where noise control is important.

5. Portability:

Assess the portability requirements of your woodworking projects. If you need to move the air compressor frequently or work in different locations, a portable and lightweight compressor may be preferable. However, if the compressor will remain stationary in a workshop, a larger, stationary model might be more suitable.

6. Power Source:

Determine the power source available in your woodworking workspace. Air compressors can be powered by electricity or gasoline engines. If electricity is readily available, an electric compressor may be more convenient and cost-effective. Gasoline-powered compressors offer greater flexibility for remote or outdoor woodworking projects where electricity may not be accessible.

7. Quality and Reliability:

Choose an air compressor from a reputable manufacturer known for producing reliable and high-quality equipment. Read customer reviews and consider the warranty and after-sales support offered by the manufacturer to ensure long-term satisfaction and reliability.

8. Budget:

Consider your budget and balance it with the features and specifications required for your woodworking needs. While it’s important to invest in a reliable and suitable air compressor, there are options available at various price points to accommodate different budgets.

By considering these factors and evaluating your specific woodworking requirements, you can choose an air compressor that meets the demands of your tools, provides efficient performance, and enhances your woodworking experience.

air compressor

Are there air compressors specifically designed for high-pressure applications?

Yes, there are air compressors specifically designed for high-pressure applications. These compressors are engineered to generate and deliver compressed air at significantly higher pressures than standard air compressors. Here are some key points about high-pressure air compressors:

1. Pressure Range: High-pressure air compressors are capable of producing compressed air at pressures typically ranging from 1000 to 5000 psi (pounds per square inch) or even higher. This is considerably higher than the typical range of 100 to 175 psi for standard air compressors.

2. Construction: High-pressure aircompressors feature robust construction and specialized components to withstand the higher pressures involved. They are designed with reinforced cylinders, pistons, valves, and seals that can handle the increased stress and prevent leaks or failures under high-pressure conditions.

3. Power: Generating high-pressure compressed air requires more power than standard compressors. High-pressure air compressors often have larger motors or engines to provide the necessary power to achieve the desired pressure levels.

4. Applications: High-pressure air compressors are utilized in various industries and applications where compressed air at elevated pressures is required. Some common applications include:

  • Industrial manufacturing processes that involve high-pressure air for operations such as air tools, pneumatic machinery, and equipment.
  • Gas and oil exploration and production, where high-pressure air is used for well drilling, well stimulation, and enhanced oil recovery techniques.
  • Scuba diving and underwater operations, where high-pressure air is used for breathing apparatus and underwater tools.
  • Aerospace and aviation industries, where high-pressure air is used for aircraft systems, testing, and pressurization.
  • Fire services and firefighting, where high-pressure air compressors are used to fill breathing air tanks for firefighters.

5. Safety Considerations: Working with high-pressure air requires adherence to strict safety protocols. Proper training, equipment, and maintenance are crucial to ensure the safe operation of high-pressure air compressors. It is important to follow manufacturer guidelines and industry standards for high-pressure applications.

When selecting a high-pressure air compressor, consider factors such as the desired pressure range, required flow rate, power source availability, and the specific application requirements. Consult with experts or manufacturers specializing in high-pressure compressed air systems to identify the most suitable compressor for your needs.

High-pressure air compressors offer the capability to meet the demands of specialized applications that require compressed air at elevated pressures. Their robust design and ability to deliver high-pressure air make them essential tools in various industries and sectors.

China Professional 22kw 0.7MPa-1.2MPa Fixed Speed Drive Low Noise Direct Driven Screw Type Air Compressor for Drilling Rig   with Best SalesChina Professional 22kw 0.7MPa-1.2MPa Fixed Speed Drive Low Noise Direct Driven Screw Type Air Compressor for Drilling Rig   with Best Sales
editor by CX 2024-04-08

China Best Sales industrial mobile screw air compressor with diesel engine for drilling rig air compressor parts

Product Description

Screw type air compressor structure of a unique design, a compact, stylish appearance, high efficiency, small energy consumption, low noise characteristics and long life, is a smart environment-friendly products. Is widely applied in metallurgy, machinery, chemicals, and mining, and electric power industries of the ideal gas source equipment.     
 Advantage:
1.The third generation of advanced rotor and concise intake control system
2.Efficient centrifugal separator oil and gas, gas oil content is small,tube and core of long life . 
3. Efficient, low noise suction fan of the full use of export dynamic pressure 
    increased effect of heat transfer (air-cooled) 
4. Automatic water-cooling system for large air compressor to provide more 
    efficient 
5.Fault diagnosis system, the control panel is easy to operate 
6 Removable door, equipment maintenance, service convenient 
7.Micro-electronic processing so that temperature, pressure and other parameters are closely         monitored .

PRODUCT HIGHLIGHTS
1.The brand power,reliable quality, stable performance.The harsh thermal equilibrium serviceability can guarantee that the machine work effectively under high temperature environment  (≤40ºC).
2.Unique patent design, light load startup system, the air control design is adapt to the  drilling work with high stability.
3.Efficient cooling system, divided into 3 parts: water- cooled ,mid- cold, oil cold, which ensure the reliable operation of diesel engine, and it’s suitable for high temperature working environment.
4.Independent research and development of the opposite door design, rational layout, which is easy to do regular maintenace ,with advantages of the fixed and portable compressor.
5.A single point lifting, forklift hole device, equipped with drag ring.It is suitable for repair car transport, easy to transfer and installation of the unit.
6.Waterproof and dustproof design, which is suitable for outdoor hard working environment.
7.According to customer requirements, the heating boiler and remote components is available for cold starting.
BRAND CONFIGURATION

Highly Effective Two-stage Compression Screw Airend
High efficiency 2 stage compression engine, with super long bearing life, high reliable sealing performance, produced product quality and manufacturing precision.The long-term market test has established a good
reputation among the global users.

Long operating life                                Low maintenance cost
High efficiency, little leakage triangle, low specific power
Less wear parts                                     Little vibration, low noise

Name Brand Power
International name brand diesel engine                              Low fuel consumption and good fuel economy
Compact structure is easy to be maintained                       Super power,green and enviromental protection

Xihu (West Lake) Dis.nized Control System
German brand VDO instrument                 Clear contact surface ,easy operation
High performance, brand guarantee          Ultra strong sensitivity

Air System- Over Loading Air Filter
United States brand reloading air filtration, cyclone filtration and adsorption filtration, double filtration effect
Dust removal ≥99.9%,filtering fineness ≤3μm
Ensuring the airend to be effectively dustproof and the quality of the air.

Application fields
Comps two-stage compression diesel fixed screw air compressor is widely used in

Our Exhibition

1.Pre-sale service:
Act as a good adviser and assistant of clients enable them to get rich and generous returns on their investments . 1.Select equipment model. 2.Design and manufacture products according to client’s special requirement ; 3.Train technical personnel for clients .

2.Services during the sale:

1.Pre-check and accept products ahead of delivery .
2. Help clients to draft solving plans .

3.After-sale services:

Provide considerate services to minimize clients’ worries.
1.Complete After-sales service,professional engineers available to service machinery at home or oversea.
2. 24 hours technical support by e-mail.
3.Other essential technological service.

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: Diesel Engine
Cylinder Position: Vertical
Structure Type: Closed Type
Installation Type: Stationary Type
Customization:
Available

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air compressor

Can air compressors be used for gas compression and storage?

Yes, air compressors can be used for gas compression and storage. While air compressors are commonly used to compress and store air, they can also be utilized for compressing and storing other gases, depending on the specific application requirements. Here’s how air compressors can be used for gas compression and storage:

Gas Compression:

Air compressors can compress various gases by utilizing the same principles applied to compressing air. The compressor takes in the gas at a certain pressure, and through the compression process, it increases the pressure and reduces the volume of the gas. This compressed gas can then be used for different purposes, such as in industrial processes, gas pipelines, or storage systems.

Gas Storage:

Air compressors can also be used for gas storage by compressing the gas into storage vessels or tanks. The compressed gas is stored at high pressure within these vessels until it is needed for use. Gas storage is commonly employed in industries where a continuous and reliable supply of gas is required, such as in natural gas storage facilities or for storing compressed natural gas (CNG) used as a fuel for vehicles.

Gas Types:

While air compressors are primarily designed for compressing air, they can be adapted to handle various gases, including but not limited to:

  • Nitrogen
  • Oxygen
  • Hydrogen
  • Carbon dioxide
  • Natural gas
  • Refrigerant gases

It’s important to note that when using air compressors for gas compression and storage, certain considerations must be taken into account. These include compatibility of the compressor materials with the specific gas being compressed, ensuring proper sealing to prevent gas leaks, and adhering to safety regulations and guidelines for handling and storing compressed gases.

By leveraging the capabilities of air compressors, it is possible to compress and store gases efficiently, providing a reliable supply for various industrial, commercial, and residential applications.

air compressor

What is the impact of altitude on air compressor performance?

The altitude at which an air compressor operates can have a significant impact on its performance. Here are the key factors affected by altitude:

1. Decreased Air Density:

As altitude increases, the air density decreases. This means there is less oxygen available per unit volume of air. Since air compressors rely on the intake of atmospheric air for compression, the reduced air density at higher altitudes can lead to a decrease in compressor performance.

2. Reduced Airflow:

The decrease in air density at higher altitudes results in reduced airflow. This can affect the cooling capacity of the compressor, as lower airflow hampers the dissipation of heat generated during compression. Inadequate cooling can lead to increased operating temperatures and potential overheating of the compressor.

3. Decreased Power Output:

Lower air density at higher altitudes also affects the power output of the compressor. The reduced oxygen content in the air can result in incomplete combustion, leading to decreased power generation. As a result, the compressor may deliver lower airflow and pressure than its rated capacity.

4. Extended Compression Cycle:

At higher altitudes, the air compressor needs to work harder to compress the thinner air. This can lead to an extended compression cycle, as the compressor may require more time to reach the desired pressure levels. The longer compression cycle can affect the overall efficiency and productivity of the compressor.

5. Pressure Adjustments:

When operating an air compressor at higher altitudes, it may be necessary to adjust the pressure settings. As the ambient air pressure decreases with altitude, the compressor’s pressure gauge may need to be recalibrated to maintain the desired pressure output. Failing to make these adjustments can result in underinflated tires, improper tool performance, or other issues.

6. Compressor Design:

Some air compressors are specifically designed to handle higher altitudes. These models may incorporate features such as larger intake filters, more robust cooling systems, and adjusted compression ratios to compensate for the reduced air density and maintain optimal performance.

7. Maintenance Considerations:

Operating an air compressor at higher altitudes may require additional maintenance and monitoring. It is important to regularly check and clean the intake filters to ensure proper airflow. Monitoring the compressor’s operating temperature and making any necessary adjustments or repairs is also crucial to prevent overheating and maintain efficient performance.

When using an air compressor at higher altitudes, it is advisable to consult the manufacturer’s guidelines and recommendations specific to altitude operations. Following these guidelines and considering the impact of altitude on air compressor performance will help ensure safe and efficient operation.

air compressor

What are the safety considerations when operating an air compressor?

Operating an air compressor requires careful attention to safety to prevent accidents, injuries, and equipment damage. Here are some important safety considerations to keep in mind:

1. Read the Manual: Before operating an air compressor, thoroughly read and understand the manufacturer’s instruction manual. Familiarize yourself with the specific safety guidelines, recommended operating procedures, and any specific precautions or warnings provided by the manufacturer.

2. Proper Ventilation: Ensure that the area where the air compressor is operated has adequate ventilation. Compressed air can produce high levels of heat and exhaust gases. Good ventilation helps dissipate heat, prevent the buildup of fumes, and maintain a safe working environment.

3. Personal Protective Equipment (PPE): Always wear appropriate personal protective equipment, including safety glasses or goggles, hearing protection, and non-slip footwear. Depending on the task, additional PPE such as gloves, a dust mask, or a face shield may be necessary to protect against specific hazards.

4. Pressure Relief: Air compressors should be equipped with pressure relief valves or devices to prevent overpressurization. Ensure that these safety features are in place and functioning correctly. Regularly inspect and test the pressure relief mechanism to ensure its effectiveness.

5. Secure Connections: Use proper fittings, hoses, and couplings to ensure secure connections between the air compressor, air tools, and accessories. Inspect all connections before operation to avoid leaks or sudden hose disconnections, which can cause injuries or damage.

6. Inspect and Maintain: Regularly inspect the air compressor for any signs of damage, wear, or leaks. Ensure that all components, including hoses, fittings, and safety devices, are in good working condition. Follow the manufacturer’s recommended maintenance schedule to keep the compressor in optimal shape.

7. Electrical Safety: If the air compressor is electric-powered, take appropriate electrical safety precautions. Use grounded outlets and avoid using extension cords unless approved for the compressor’s power requirements. Protect electrical connections from moisture and avoid operating the compressor in wet or damp environments.

8. Safe Start-Up and Shut-Down: Properly start and shut down the air compressor following the manufacturer’s instructions. Ensure that all air valves are closed before starting the compressor and release all pressure before performing maintenance or repairs.

9. Training and Competence: Ensure that operators are adequately trained and competent in using the air compressor and associated tools. Provide training on safe operating procedures, hazard identification, and emergency response protocols.

10. Emergency Preparedness: Have a clear understanding of emergency procedures and how to respond to potential accidents or malfunctions. Know the location of emergency shut-off valves, fire extinguishers, and first aid kits.

By adhering to these safety considerations and implementing proper safety practices, the risk of accidents and injuries associated with operating an air compressor can be significantly reduced. Prioritizing safety promotes a secure and productive working environment.

China Best Sales industrial mobile screw air compressor with diesel engine for drilling rig   air compressor partsChina Best Sales industrial mobile screw air compressor with diesel engine for drilling rig   air compressor parts
editor by CX 2024-04-03

China Professional Similar CHINAMFG Trailer Mounted Portable Mobile Diesel Industrial Mining Screw Air Compressor 98-1200 Cfm for Drilling Machine air compressor repair near me

Product Description

Product Description

 

1.Gas Control System: It is simple and reliable. Inlet rate from 0 to 100% and be adjusted automatically depending on the gas consumption. Automatically adjust the engine throttle to save diesel fuel.

2.Microcomputor Intelligent Control: Air compressor discharge pressure, exhaust gas temperature, engine speed, oil pressure, water temperature and fuel tank level operating parameters with automatic alarm and shutdown protection.

3.Multi-Stage Air Filter and Large Oil-Water Cooler: It is not only suitable for dusty work environment, but it is suitable for high temperature and high altitude environment.

4.Parts and Components: They can be maintained within the accesible range which is convenient and easy.

5.Covenient: Easy to move in rough terrain.Each compressor has lifting rings on the top for safe hoisting and transportation.

Product Parameters

 

Single Stage Compression Portable Diesel Screw Air Compressor
Model Capacity Pressure Diesel engine type Weight Dimensions
m3/min bar KGS L×W×H mm
SYC-3/7 2.8 7 32kw 1000 2200*1560*1400
SYC-5/7 5 7 41KW 1100 2821X1470X1361
SYC-6/8 6 8 55kW 1400 3750×1920×1700
SYC-7/8 7 8 4D80-K20,58kW 1400 3750×1920×1700
SYC-8/7 8 7 65kw 1400 3750×1920×1700
SYC-8/8 8 8 65kw 1400 3750×1920×1700
SYC-9/8 8.8 8 75kW 1600 3750×1920×1700
SYC-10/7 10 7 YC4D95Z-K20,70kW 1900 3900×1920×1700
SYC-8.5/14 8.5 14 4BTA3.9-C125,93kW 1900 3900×1920×1900
SYC-10/10 10 10 4BTA3.9-C125,93kW 1900 3900×1920×1900
SYC-10/13 10 13 4BTA3.9-C125,93kW 2050 4080×1980×2350
SYC-13/10 13 10 4BTA3.9-C125,93kW 2050 4080×1980×2350
SYC-12/7 12 7 4BTA3.9-C125,93kW 2050 3900×1980×1900
SYC-12/12 12 12 6BTA5.9-C180,132kW 2380 4080×1980×2350
SYC-12/13 12 13 6BTA5.9-C180,132kW 2750 4080×1980×2350
SYC-13/13 13 13 6BTA5.9-C180,132kW 2750 3450×1520×2220
SYC-17/7 17 7 6BTA5.9-C180,132kW 3350 3380×1640×2350
SYC-15/13 15 13 YC6A240-20,177kW 3350 3380×1650×2500
SYC-16/13 16 13 6CTA8.3-C215,158kW 3350 3980×1800×2450
SYC-13/17 13 17 6CTA8.3-C215,158kW 3400 3780×1980×2350
SYC-17/14.5 17 14.5 6CTA8.3-C260,194kW 3400 3980×1800×2450
SYC-19/14.5 19 14.5 6CTA8.3-C260,194kW 3400 3980×1800×2450
SYC-18/17 18 17 6CTA8.3-C260,194kW 3400 3980×1800×2450
SYC-20/13 20 13 6CTA8.3-C260,194kW 3400 3980×1800×2450
SYC-22/8 22 8 6CTA8.3-C260,194kW 4000 4580×1950×2600
SYC-26/8 26 8 6CTA8.3-C260,194kW 4000 4580×1950×2600
SYC-22/14 22 14 6CTA8.9-C325, 239kW 4500 4580×1950×2600
SYC-27/10 27 10 6CTA8.9-C325, 239kW 5000 4600×1950×2850
SYC-30/10 30 10 6CTA8.9-C325, 240kW 5000 4600×1950×2850
Two Stages Compression Portable Diesel Screw Air Compressor
SYC-19.5/19 19.5 19 6CTA8.3-C260,194KW 3700 3650*1800*2500
SYC-22/20 22 20 6LTA8.9-C360,265KW 4500 4600*1950*2850
SYC-26/20 26 20 6LTA8.9-C360,265KW 4850 4600*1950*2850
SYC-27/22 27 22 NTA855-P400 5000 4600*1950*2850
SYC-26/25 26 25 QSZ13-C500 5100 4700*2100*2500
SYC-21/35 21 35 QSZ13-C500 5100 4700*2100*2500
SYC-33/25 33 25 QSZ13-C550 5200 4700*2100*2500
SYC-26/35 26 35 QSZ13-C550 5200 4700*2100*2500

Company Profile

 

After Sales Service

Our service
1.Pre-sale service:
Act as a good adviser and assistant of clients enable them to get rich and generous returns on their investments .
1.Select equipment model.
2.Design and manufacture products according to client’s special requirement ; 
2.Services during the sale:
1.Pre-check and accept products ahead of delivery .
2. Help clients to draft solving plans .
3.After-sale services:
Provide considerate services to minimize clients’ worries.
1.Complete After-sales service,professional engineers available to service machinery at home or oversea.
(On-site service requires the customer to bear the cost)
2. 24 hours technical support by e-mail.
3.Other essential technological service.

Other Products

FAQ

Q1: What is the rotor speed for the air end?
A1: 2980rmp.
Q2: What’s your lead time?
A2: usually, 5-7 days. (OEM orders: 15days)
Q3: Can you offer water cooled air compressor?
A3: Yes, we can (normally, air cooled type).
Q4: What’s the payment term?
A4: T/T, L/C, Western Union, etc. Also we could accept USD, RMB, and other currency.
Q5: Do you accept customized voltage?
A5: Yes. 380V/50Hz/3ph, 380V/60Hz/3ph, 220V/50Hz/3ph, 220V/60Hz/3ph, 440V/50Hz/3ph, 440V/60Hz/3ph, or as per your requests.
Q6: What is your warranty for air compressor?
A6: One year for the whole air compressor(not including the consumption spare parts) and technical supports can be provided according to your needs.
Q7: Can you accept OEM orders?
A7: Yes, OEM orders are warmly welcome.
Q8: How about your customer service and after-sales service?
A8: 24hrs on-line support, 48hrs problem solved promise.
Q9: Do you have spare parts in stock?
A9: Yes, we do.
Q10: What kind of initial lubrication oil you used in air compressor?
A10: TOTAL 46# mineral oil.

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After-sales Service: Online Technical Support
Warranty: 1 Year
Lubrication Style: Lubricated
Customization:
Available

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Estimated freight per unit.







about shipping cost and estimated delivery time.
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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

air compressor

Can air compressors be used for gas compression and storage?

Yes, air compressors can be used for gas compression and storage. While air compressors are commonly used to compress and store air, they can also be utilized for compressing and storing other gases, depending on the specific application requirements. Here’s how air compressors can be used for gas compression and storage:

Gas Compression:

Air compressors can compress various gases by utilizing the same principles applied to compressing air. The compressor takes in the gas at a certain pressure, and through the compression process, it increases the pressure and reduces the volume of the gas. This compressed gas can then be used for different purposes, such as in industrial processes, gas pipelines, or storage systems.

Gas Storage:

Air compressors can also be used for gas storage by compressing the gas into storage vessels or tanks. The compressed gas is stored at high pressure within these vessels until it is needed for use. Gas storage is commonly employed in industries where a continuous and reliable supply of gas is required, such as in natural gas storage facilities or for storing compressed natural gas (CNG) used as a fuel for vehicles.

Gas Types:

While air compressors are primarily designed for compressing air, they can be adapted to handle various gases, including but not limited to:

  • Nitrogen
  • Oxygen
  • Hydrogen
  • Carbon dioxide
  • Natural gas
  • Refrigerant gases

It’s important to note that when using air compressors for gas compression and storage, certain considerations must be taken into account. These include compatibility of the compressor materials with the specific gas being compressed, ensuring proper sealing to prevent gas leaks, and adhering to safety regulations and guidelines for handling and storing compressed gases.

By leveraging the capabilities of air compressors, it is possible to compress and store gases efficiently, providing a reliable supply for various industrial, commercial, and residential applications.

air compressor

How do you maintain proper air quality in compressed air systems?

Maintaining proper air quality in compressed air systems is essential to ensure the reliability and performance of pneumatic equipment and the safety of downstream processes. Here are some key steps to maintain air quality:

1. Air Filtration:

Install appropriate air filters in the compressed air system to remove contaminants such as dust, dirt, oil, and water. Filters are typically placed at various points in the system, including the compressor intake, aftercoolers, and before point-of-use applications. Regularly inspect and replace filters to ensure their effectiveness.

2. Moisture Control:

Excessive moisture in compressed air can cause corrosion, equipment malfunction, and compromised product quality. Use moisture separators or dryers to remove moisture from the compressed air. Refrigerated dryers, desiccant dryers, or membrane dryers are commonly employed to achieve the desired level of dryness.

3. Oil Removal:

If the compressed air system utilizes oil-lubricated compressors, it is essential to incorporate proper oil removal mechanisms. This can include coalescing filters or adsorption filters to remove oil aerosols and vapors from the air. Oil-free compressors eliminate the need for oil removal.

4. Regular Maintenance:

Perform routine maintenance on the compressed air system, including inspections, cleaning, and servicing of equipment. This helps identify and address any potential issues that may affect air quality, such as leaks, clogged filters, or malfunctioning dryers.

5. Air Receiver Tank Maintenance:

Regularly drain and clean the air receiver tank to remove accumulated contaminants, including water and debris. Proper maintenance of the tank helps prevent contamination from being introduced into the compressed air system.

6. Air Quality Testing:

Periodically test the quality of the compressed air using appropriate instruments and methods. This can include measuring particle concentration, oil content, dew point, and microbial contamination. Air quality testing provides valuable information about the effectiveness of the filtration and drying processes and helps ensure compliance with industry standards.

7. Education and Training:

Educate personnel working with compressed air systems about the importance of air quality and the proper procedures for maintaining it. Provide training on the use and maintenance of filtration and drying equipment, as well as awareness of potential contaminants and their impact on downstream processes.

8. Documentation and Record-Keeping:

Maintain accurate records of maintenance activities, including filter replacements, drying system performance, and air quality test results. Documentation helps track the system’s performance over time and provides a reference for troubleshooting or compliance purposes.

By implementing these practices, compressed air systems can maintain proper air quality, minimize equipment damage, and ensure the integrity of processes that rely on compressed air.

air compressor

Are there portable air compressors available for home use?

Yes, there are portable air compressors specifically designed for home use. These portable models offer convenience, versatility, and ease of use for various tasks around the house. Here are some key points about portable air compressors for home use:

1. Compact and Lightweight: Portable air compressors are typically compact and lightweight, making them easy to transport and store. They are designed with portability in mind, allowing homeowners to move them around the house or take them to different locations as needed.

2. Electric-Powered: Most portable air compressors for home use are electric-powered. They can be plugged into a standard household electrical outlet, eliminating the need for gasoline or other fuel sources. This makes them suitable for indoor use without concerns about emissions or ventilation.

3. Versatile Applications: Portable air compressors can be used for a wide range of home applications. They are commonly used for inflating tires, sports equipment, and inflatable toys. They are also handy for operating pneumatic tools such as nail guns, staplers, and paint sprayers. Additionally, portable air compressors can be used for cleaning tasks, powering airbrushes, and other light-duty tasks around the house.

4. Pressure and Capacity: Portable air compressors for home use typically have lower pressure and capacity ratings compared to larger industrial or commercial models. They are designed to meet the needs of common household tasks rather than heavy-duty applications. The pressure and capacity of these compressors are usually sufficient for most home users.

5. Oil-Free Operation: Many portable air compressors for home use feature oil-free operation. This means they do not require regular oil changes or maintenance, making them more user-friendly and hassle-free for homeowners.

6. Noise Level: Portable air compressors designed for home use often prioritize low noise levels. They are engineered to operate quietly, reducing noise disturbances in residential environments.

7. Cost: Portable air compressors for home use are generally more affordable compared to larger, industrial-grade compressors. They offer a cost-effective solution for homeowners who require occasional or light-duty compressed air applications.

When considering a portable air compressor for home use, it’s important to assess your specific needs and tasks. Determine the required pressure, capacity, and features that align with your intended applications. Additionally, consider factors such as portability, noise level, and budget to choose a suitable model that meets your requirements.

Overall, portable air compressors provide a practical and accessible compressed air solution for homeowners, allowing them to tackle a variety of tasks efficiently and conveniently within a home setting.

China Professional Similar CHINAMFG Trailer Mounted Portable Mobile Diesel Industrial Mining Screw Air Compressor 98-1200 Cfm for Drilling Machine   air compressor repair near meChina Professional Similar CHINAMFG Trailer Mounted Portable Mobile Diesel Industrial Mining Screw Air Compressor 98-1200 Cfm for Drilling Machine   air compressor repair near me
editor by CX 2024-03-30

China supplier Diesel Engine high pressure mining rock drilling industry two-stage Air Compressor air compressor parts

Product Description

     Screw type air compressor structure of a unique design,a compact,stylish appearance,high efficiency,small energy consumption,low noise characteristics and long life,is a smart environment-friendly products.Widely applied in metallurgy,machinery,chemicals,and mining, and electric power industries of the ideal gas source equipment.     
Advantage:
1.The third generation of advanced rotor and concise intake control system
2.Efficient centrifugal separator oil and gas, gas oil content is small,tube and core of long life . 
3. Efficient, low noise suction fan of the full use of export dynamic pressure increased effect of heat transfer (air-cooled) 
4. Automatic water-cooling system for large air compressor to provide more efficient 
5.Fault diagnosis system, the control panel is easy to operate 
6 Removable door, equipment maintenance, service convenient 
7.Micro-electronic processing so that temperature, pressure and other parameters are closely monitored .

Two-Stage Compressor Diesel Fixed Screw Air Compressor are wildly used in High pressure industry: Shale Mining industry;Oil exploration Industry;Drilling Dig Industry and so on.
                     Contact details: 

After-sales Service: 12 months
Warranty: 12 months
Lubrication Style: Lubricated
Customization:
Available

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

air compressor

What are the differences between stationary and portable air compressors?

Stationary and portable air compressors are two common types of air compressors with distinct features and applications. Here are the key differences between them:

1. Mobility:

The primary difference between stationary and portable air compressors is their mobility. Stationary air compressors are designed to be permanently installed in a fixed location, such as a workshop or a factory. They are typically larger, heavier, and not easily movable. On the other hand, portable air compressors are smaller, lighter, and equipped with handles or wheels for easy transportation. They can be moved from one location to another, making them suitable for jobsites, construction sites, and other mobile applications.

2. Power Source:

Another difference lies in the power source used by stationary and portable air compressors. Stationary compressors are usually powered by electricity, as they are designed for continuous operation in a fixed location with access to power outlets. They are connected to the electrical grid or have dedicated wiring. In contrast, portable compressors are available in various power options, including electric, gasoline, and diesel engines. This versatility allows them to operate in remote areas or sites without readily available electricity.

3. Tank Capacity:

Tank capacity is also a distinguishing factor between stationary and portable air compressors. Stationary compressors often have larger storage tanks to store compressed air for extended periods. The larger tanks enable them to deliver a continuous and steady supply of compressed air for longer durations without the need for frequent cycling. Portable compressors, due to their compact size and portability, generally have smaller tank capacities, which may be sufficient for intermittent or smaller-scale applications.

4. Performance and Output:

The performance and output capabilities of stationary and portable air compressors can vary. Stationary compressors are typically designed for high-volume applications that require a consistent and continuous supply of compressed air. They often have higher horsepower ratings, larger motor sizes, and higher air delivery capacities. Portable compressors, while generally offering lower horsepower and air delivery compared to their stationary counterparts, are still capable of delivering sufficient air for a range of applications, including pneumatic tools, inflation tasks, and light-duty air-powered equipment.

5. Noise Level:

Noise level is an important consideration when comparing stationary and portable air compressors. Stationary compressors, being larger and built for industrial or commercial settings, are often equipped with noise-reducing features such as sound insulation and vibration dampening. They are designed to operate at lower noise levels, which is crucial for maintaining a comfortable working environment. Portable compressors, while efforts are made to reduce noise, may produce higher noise levels due to their compact size and portability.

6. Price and Cost:

Stationary and portable air compressors also differ in terms of price and cost. Stationary compressors are generally more expensive due to their larger size, higher power output, and industrial-grade construction. They often require professional installation and may involve additional costs such as electrical wiring and system setup. Portable compressors, being smaller and more versatile, tend to have a lower upfront cost. They are suitable for individual users, contractors, and small businesses with budget constraints or flexible air supply needs.

When selecting between stationary and portable air compressors, it is essential to consider the specific requirements of the intended application, such as mobility, power source availability, air demands, and noise considerations. Understanding these differences will help in choosing the appropriate type of air compressor for the intended use.

air compressor

How do you troubleshoot common air compressor problems?

Troubleshooting common air compressor problems can help identify and resolve issues that may affect the performance and functionality of the compressor. Here are some steps to troubleshoot common air compressor problems:

1. No Power:

  • Check the power source and ensure the compressor is properly plugged in.
  • Inspect the circuit breaker or fuse box to ensure it hasn’t tripped or blown.
  • Verify that the compressor’s power switch or control panel is turned on.

2. Low Air Pressure:

  • Check the air pressure gauge on the compressor. If the pressure is below the desired level, the compressor might not be building up enough pressure.
  • Inspect for air leaks in the system. Leaks can cause a drop in pressure. Listen for hissing sounds or use a soapy water solution to identify the location of leaks.
  • Ensure the compressor’s intake filter is clean and not clogged, as this can restrict airflow and reduce pressure.

3. Excessive Noise or Vibration:

  • Inspect the compressor’s mounting and foundation to ensure it is secure and stable. Loose mounts can cause excessive noise and vibration.
  • Check for loose or damaged components, such as belts, pulleys, or motor mounts. Tighten or replace as necessary.
  • Verify that the compressor’s cooling system, such as the fan or fins, is clean and free from obstructions. Overheating can lead to increased noise and vibration.

4. Air Leaks:

  • Inspect all connections, valves, fittings, and hoses for leaks. Tighten or replace any loose or damaged components.
  • Apply a soapy water solution to suspected areas and look for bubbles. Bubbles indicate air leaks.
  • Consider using thread sealant or Teflon tape on threaded connections to ensure a proper seal.

5. Excessive Moisture in Compressed Air:

  • Check the compressor’s drain valve and ensure it is functioning properly. Open the valve to release any accumulated moisture.
  • Inspect and clean the compressor’s moisture separator or air dryer, if equipped.
  • Consider installing additional filtration or drying equipment to remove moisture from the compressed air system.

6. Motor Overheating:

  • Ensure the compressor’s cooling system is clean and unobstructed.
  • Check the motor’s air intake vents and clean any dust or debris that may be blocking airflow.
  • Verify that the compressor is not being operated in an excessively hot environment.
  • Check the motor’s lubrication levels and ensure they are within the manufacturer’s recommended range.
  • Consider using a thermal overload protector to prevent the motor from overheating.

If troubleshooting these common problems does not resolve the issue, it may be necessary to consult the manufacturer’s manual or seek assistance from a qualified technician. Regular maintenance, such as cleaning, lubrication, and inspection, can also help prevent common problems and ensure the optimal performance of the air compressor.

air compressor

What are the safety considerations when operating an air compressor?

Operating an air compressor requires careful attention to safety to prevent accidents, injuries, and equipment damage. Here are some important safety considerations to keep in mind:

1. Read the Manual: Before operating an air compressor, thoroughly read and understand the manufacturer’s instruction manual. Familiarize yourself with the specific safety guidelines, recommended operating procedures, and any specific precautions or warnings provided by the manufacturer.

2. Proper Ventilation: Ensure that the area where the air compressor is operated has adequate ventilation. Compressed air can produce high levels of heat and exhaust gases. Good ventilation helps dissipate heat, prevent the buildup of fumes, and maintain a safe working environment.

3. Personal Protective Equipment (PPE): Always wear appropriate personal protective equipment, including safety glasses or goggles, hearing protection, and non-slip footwear. Depending on the task, additional PPE such as gloves, a dust mask, or a face shield may be necessary to protect against specific hazards.

4. Pressure Relief: Air compressors should be equipped with pressure relief valves or devices to prevent overpressurization. Ensure that these safety features are in place and functioning correctly. Regularly inspect and test the pressure relief mechanism to ensure its effectiveness.

5. Secure Connections: Use proper fittings, hoses, and couplings to ensure secure connections between the air compressor, air tools, and accessories. Inspect all connections before operation to avoid leaks or sudden hose disconnections, which can cause injuries or damage.

6. Inspect and Maintain: Regularly inspect the air compressor for any signs of damage, wear, or leaks. Ensure that all components, including hoses, fittings, and safety devices, are in good working condition. Follow the manufacturer’s recommended maintenance schedule to keep the compressor in optimal shape.

7. Electrical Safety: If the air compressor is electric-powered, take appropriate electrical safety precautions. Use grounded outlets and avoid using extension cords unless approved for the compressor’s power requirements. Protect electrical connections from moisture and avoid operating the compressor in wet or damp environments.

8. Safe Start-Up and Shut-Down: Properly start and shut down the air compressor following the manufacturer’s instructions. Ensure that all air valves are closed before starting the compressor and release all pressure before performing maintenance or repairs.

9. Training and Competence: Ensure that operators are adequately trained and competent in using the air compressor and associated tools. Provide training on safe operating procedures, hazard identification, and emergency response protocols.

10. Emergency Preparedness: Have a clear understanding of emergency procedures and how to respond to potential accidents or malfunctions. Know the location of emergency shut-off valves, fire extinguishers, and first aid kits.

By adhering to these safety considerations and implementing proper safety practices, the risk of accidents and injuries associated with operating an air compressor can be significantly reduced. Prioritizing safety promotes a secure and productive working environment.

China supplier Diesel Engine high pressure mining rock drilling industry two-stage Air Compressor   air compressor partsChina supplier Diesel Engine high pressure mining rock drilling industry two-stage Air Compressor   air compressor parts
editor by CX 2023-11-10

China factory Big Discount! ! ! 35kw Big Piston Air Compressor for DTH Portable Drilling Rig mini air compressor

Product Description

35Kw Big Piston Air Compressor For DTH Portable Drilling Rig

Advantage of HS-4.5/6C Mining Diesel Piston Air Compressor for DTH Drilling Rig
1.Value plate and spring strip: made of special steel from Sweden and after special treatment; high efficient and reliable.
2.Piston ring: special design; integral casting; excellent flexibility; lowest lubricating oil consumption.
3.Cylinder: made of boron cast iron; wear resistant; special suitable for dust condition.
4.Cylinder cover: extrusion process adopted; streamlined external appearance; good heat emission performance.
5.Crankshaft: made from ductile cast iron; rare magnesium alloy after heat treatment and surface quenching; excellent  performance.
6.Simple structure, light weight, easy to move.
35Kw Big Piston Air Compressor For DTH Portable Drilling Rig
1-Low oil consumption
2-Good heat dissipation
3-High efficency
4-Light weight ,moveable
5-Professional design&special manufacturing
Main Specification of 35Kw Big Piston Air Compressor For DTH Portable Drilling Rig

Model                                HS4.5/6C HS4.5/6
Exhaust Volume 4.5M3/min 4.5M3/mi 
Exhaust Pressure 0.6Mpa 0.6Mpa
Cylinder (Dia×Qty) 125×4 125×4
Rotation speed  980rpm 980rpm
Motor QC490G /35Kw  25KW,6LEVEL 
Volume of gas storage tank 230L 200L
Dimension (L*W*H) cm 2030*945*1560mm 1470*960*1180mm
Weight 630 Kg 550 Kg

The Related Piston Air Compressor: 

Model No Air Capacity
m3/min
Work Pressure
Bar
Power
(KW)
Air Tank
(L)
Weight
(Kg)
Dimension
(mm)
W-1.8/5 1.8 5 11 130 299 1630×750×1150
W-2.85/5 2.85 15 200 400 1750×940×1290
W-3.0/5 3.0 15 200 405 1750×940×1290
W-3.5/5 3.5 18.5 200 410 1750×940×1290
HV-4.0/5 4 18.5 230 580 1900x1070x1260
W-2.0/7 2.0 7 11 130 320 1630x750x1150
W-2.6/7 2.6 15 200 415 1780x870x1240
W-3.0/7 3.0 15 200 435 1750x940x1290
W-3.5/7 3.5 18.5 200 450 1800x940x1290
W-3.2/7 3.2 18.5 200 450 1960x900x1250
HS4.5/6C 4.5 6 47 230 630 2030x945x1560

 Picture for Diesel Portable Mining Piston Air Compressor:

Lubrication Style: Lubricated
Cooling System: Air Cooling
Cylinder Arrangement: Parallel Arrangement

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air compressor

What are the advantages of using an air compressor in construction?

Using an air compressor in construction offers numerous advantages that contribute to increased efficiency, productivity, and versatility. Here are some key benefits of using air compressors in construction:

  • Powering Pneumatic Tools: Air compressors are commonly used to power a wide range of pneumatic tools on construction sites. Tools such as jackhammers, nail guns, impact wrenches, drills, and sanders can be operated using compressed air. Pneumatic tools are often preferred due to their lightweight, compact design and ability to deliver high torque or impact force.
  • Efficient Operation: Air compressors provide a continuous and reliable source of power for pneumatic tools, allowing for uninterrupted operation without the need for frequent battery changes or recharging. This helps to maintain a smooth workflow and reduces downtime.
  • Portability: Many construction air compressors are designed to be portable, featuring wheels or handles for easy maneuverability on job sites. Portable air compressors can be transported to different areas of the construction site as needed, providing power wherever it is required.
  • Versatility: Air compressors are versatile tools that can be used for various applications in construction. Apart from powering pneumatic tools, they can also be utilized for tasks such as inflating tires, cleaning debris, operating air-operated pumps, and powering air horns.
  • Increased Productivity: The efficient operation and power output of air compressors enable construction workers to complete tasks more quickly and effectively. Pneumatic tools powered by air compressors often offer higher performance and faster operation compared to their electric or manual counterparts.
  • Cost Savings: Air compressors can contribute to cost savings in construction projects. Pneumatic tools powered by air compressors are generally more durable and have longer lifespans compared to electric tools. Additionally, since air compressors use compressed air as their power source, they do not require the purchase or disposal of batteries or fuel, reducing ongoing operational expenses.
  • Reduced Electrocution Risk: Construction sites can be hazardous environments, with the risk of electrocution from electrical tools or equipment. By utilizing air compressors and pneumatic tools, the reliance on electrical power is minimized, reducing the risk of electrocution accidents.

It is important to select the appropriate air compressor for construction applications based on factors such as required air pressure, volume, portability, and durability. Regular maintenance, including proper lubrication and cleaning, is crucial to ensure the optimal performance and longevity of air compressors in construction settings.

In summary, the advantages of using air compressors in construction include powering pneumatic tools, efficient operation, portability, versatility, increased productivity, cost savings, and reduced electrocution risk, making them valuable assets on construction sites.

air compressor

How do you maintain proper air quality in compressed air systems?

Maintaining proper air quality in compressed air systems is essential to ensure the reliability and performance of pneumatic equipment and the safety of downstream processes. Here are some key steps to maintain air quality:

1. Air Filtration:

Install appropriate air filters in the compressed air system to remove contaminants such as dust, dirt, oil, and water. Filters are typically placed at various points in the system, including the compressor intake, aftercoolers, and before point-of-use applications. Regularly inspect and replace filters to ensure their effectiveness.

2. Moisture Control:

Excessive moisture in compressed air can cause corrosion, equipment malfunction, and compromised product quality. Use moisture separators or dryers to remove moisture from the compressed air. Refrigerated dryers, desiccant dryers, or membrane dryers are commonly employed to achieve the desired level of dryness.

3. Oil Removal:

If the compressed air system utilizes oil-lubricated compressors, it is essential to incorporate proper oil removal mechanisms. This can include coalescing filters or adsorption filters to remove oil aerosols and vapors from the air. Oil-free compressors eliminate the need for oil removal.

4. Regular Maintenance:

Perform routine maintenance on the compressed air system, including inspections, cleaning, and servicing of equipment. This helps identify and address any potential issues that may affect air quality, such as leaks, clogged filters, or malfunctioning dryers.

5. Air Receiver Tank Maintenance:

Regularly drain and clean the air receiver tank to remove accumulated contaminants, including water and debris. Proper maintenance of the tank helps prevent contamination from being introduced into the compressed air system.

6. Air Quality Testing:

Periodically test the quality of the compressed air using appropriate instruments and methods. This can include measuring particle concentration, oil content, dew point, and microbial contamination. Air quality testing provides valuable information about the effectiveness of the filtration and drying processes and helps ensure compliance with industry standards.

7. Education and Training:

Educate personnel working with compressed air systems about the importance of air quality and the proper procedures for maintaining it. Provide training on the use and maintenance of filtration and drying equipment, as well as awareness of potential contaminants and their impact on downstream processes.

8. Documentation and Record-Keeping:

Maintain accurate records of maintenance activities, including filter replacements, drying system performance, and air quality test results. Documentation helps track the system’s performance over time and provides a reference for troubleshooting or compliance purposes.

By implementing these practices, compressed air systems can maintain proper air quality, minimize equipment damage, and ensure the integrity of processes that rely on compressed air.

air compressor

Are there portable air compressors available for home use?

Yes, there are portable air compressors specifically designed for home use. These portable models offer convenience, versatility, and ease of use for various tasks around the house. Here are some key points about portable air compressors for home use:

1. Compact and Lightweight: Portable air compressors are typically compact and lightweight, making them easy to transport and store. They are designed with portability in mind, allowing homeowners to move them around the house or take them to different locations as needed.

2. Electric-Powered: Most portable air compressors for home use are electric-powered. They can be plugged into a standard household electrical outlet, eliminating the need for gasoline or other fuel sources. This makes them suitable for indoor use without concerns about emissions or ventilation.

3. Versatile Applications: Portable air compressors can be used for a wide range of home applications. They are commonly used for inflating tires, sports equipment, and inflatable toys. They are also handy for operating pneumatic tools such as nail guns, staplers, and paint sprayers. Additionally, portable air compressors can be used for cleaning tasks, powering airbrushes, and other light-duty tasks around the house.

4. Pressure and Capacity: Portable air compressors for home use typically have lower pressure and capacity ratings compared to larger industrial or commercial models. They are designed to meet the needs of common household tasks rather than heavy-duty applications. The pressure and capacity of these compressors are usually sufficient for most home users.

5. Oil-Free Operation: Many portable air compressors for home use feature oil-free operation. This means they do not require regular oil changes or maintenance, making them more user-friendly and hassle-free for homeowners.

6. Noise Level: Portable air compressors designed for home use often prioritize low noise levels. They are engineered to operate quietly, reducing noise disturbances in residential environments.

7. Cost: Portable air compressors for home use are generally more affordable compared to larger, industrial-grade compressors. They offer a cost-effective solution for homeowners who require occasional or light-duty compressed air applications.

When considering a portable air compressor for home use, it’s important to assess your specific needs and tasks. Determine the required pressure, capacity, and features that align with your intended applications. Additionally, consider factors such as portability, noise level, and budget to choose a suitable model that meets your requirements.

Overall, portable air compressors provide a practical and accessible compressed air solution for homeowners, allowing them to tackle a variety of tasks efficiently and conveniently within a home setting.

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editor by CX 2023-10-25